Orange traffic cones | FRONTLINE Maintenance Tool

RPM Cabinet Door Gasket Replacement

Last Updated: 04/27/2025 1:43 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
10199 - 10198 - Assess if weather conditions are suitable to complete the full procedure ...; Remark:10197	Procedure Step	Published	10/24/2023 8:01 PM
10198 - Assess if weather conditions are suitable to complete the full procedure ...	Instruction	Published	10/24/2023 8:00 PM
10197 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...	Remark	Published	10/24/2023 8:01 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
10196 - 10192 - Remove Old Gasket; Remark:	Procedure Step	Published	10/24/2023 8:05 PM
10192 - Remove Old Gasket	Instruction	Published	10/24/2023 8:02 PM
10188 - 10187 - Use putty knife to scrape gasket from door; Remark:10186	Procedure Step	Published	10/24/2023 8:06 PM
10193 - Note : Replacement gasket must be obtained prior to starting. The peel and stick gas...	Annotation	Published	10/24/2023 8:03 PM
10194 - Note : May be ordered from Rapiscan on a “per foot” basis, Part No. 6987G.	Annotation	Published	10/24/2023 8:03 PM
10195 - Note : For ordering, the total length required is shown in Total Gasket Length table...	Annotation	Published	10/24/2023 8:05 PM
10187 - Use putty knife to scrape gasket from door	Instruction	Published	10/24/2023 8:06 PM
10186 - Use care to not scrape the paint.	Remark	Published	10/24/2023 8:06 PM
10189 - 10185 - Discard loose material; Remark:	Procedure Step	Published	10/24/2023 8:07 PM
10185 - Discard loose material	Instruction	Published	10/24/2023 8:07 PM
10190 - 10184 - Apply acetone directly onto residue; Remark:10182	Procedure Step	Published	10/24/2023 8:08 PM
10184 - Apply acetone directly onto residue	Instruction	Published	10/24/2023 8:08 PM
10182 - Either spray or squirt Acetone onto residue and allow soaking for a few minut...	Remark	Published	10/24/2023 8:08 PM
10183 - Use care to not scrape the paint. A razor blade and acetone may be necessary ...	Remark	Published	10/24/2023 8:08 PM
10191 - 10181 - Remove any remaining adhesive; Remark:10180	Procedure Step	Published	10/24/2023 8:09 PM
10181 - Remove any remaining adhesive	Instruction	Published	10/24/2023 8:09 PM
10180 - Use additional acetone and paper towels as needed.	Remark	Published	10/24/2023 8:09 PM
10179 - 10178 - Prep Area for Install of New Gasket; Remark:	Procedure Step	Published	10/24/2023 8:11 PM
10178 - Prep Area for Install of New Gasket	Instruction	Published	10/24/2023 8:11 PM
10175 - 10174 - Clean affected surface with rubbing alcohol and paper towels; Remark:10173	Procedure Step	Published	10/24/2023 8:12 PM
10174 - Clean affected surface with rubbing alcohol and paper towels	Instruction	Published	10/24/2023 8:12 PM
10173 - Remaining adhesive will become slightly sticky.	Remark	Published	10/24/2023 8:12 PM
10176 - 10172 - Wait until conditions are optimal; Remark:10169	Procedure Step	Published	10/24/2023 8:15 PM
10172 - Wait until conditions are optimal	Instruction	Published	10/24/2023 8:13 PM
10169 - To help promote a strong bond, the surface area needs to be free of the origi...	Remark	Published	10/24/2023 8:13 PM
10170 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...	Remark	Published	10/24/2023 8:14 PM
10171 - If removing the doors, be sure to protect the electronics and detectors from ...	Remark	Published	10/24/2023 8:14 PM
10177 - 10167 - Measure and cut appropriate lengths of gasket material required; Remark:10164	Procedure Step	Published	10/24/2023 8:18 PM
10168 - Caution : Incomplete seals may cause environmental damage to the cabinet contents. Gask...	Annotation	Published	10/24/2023 8:18 PM
10167 - Measure and cut appropriate lengths of gasket material required	Instruction	Published	10/24/2023 8:15 PM
10164 - Use scissors and measuring tape.	Remark	Published	10/24/2023 8:16 PM
10165 - Use Gasket Segment Lengths table for appropriate gasket lengths.	Remark	Published	10/24/2023 8:16 PM
10166 - Suggested technique is to add 3-5 cm to the listed length for the initial cut...	Remark	Published	10/24/2023 8:17 PM
10202 - Gasket Segment Lengths	Remark	Published	10/24/2023 8:31 PM
10203 - 10200 - Mark gasket location on door using attached drawing; Remark:	Procedure Step	Published	10/24/2023 8:34 PM
10201 - Standard : The gasket spacing to the door edge on the top, lock side, and bottom is appr...	Annotation	Published	10/24/2023 8:34 PM
10200 - Mark gasket location on door using attached drawing	Instruction	Published	10/24/2023 8:33 PM
10230 - 10229 - Preheat gasket and/or contact area; Remark:10228	Procedure Step	Published	10/24/2023 9:28 PM
10229 - Preheat gasket and/or contact area	Instruction	Published	10/24/2023 9:28 PM
10228 - Use a hair dryer or similar device until gasket is warm to your touch. This w...	Remark	Published	10/24/2023 9:28 PM
10227 - 10226 - Install New Gasket; Remark:10225	Procedure Step	Published	10/24/2023 9:34 PM
10226 - Install New Gasket	Instruction	Published	10/24/2023 9:29 PM
10225 - gasket application order	Remark	Published	10/24/2023 9:34 PM
10221 - 10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...; Remark:10219	Procedure Step	Published	10/24/2023 9:36 PM
10314 - Caution : Do not stretch or pull the gaskets when placing them on the door as this can ...	Annotation	Published	11/17/2023 8:56 AM
10315 - Note : Attaching the gaskets to the door in the correct sequence is important to kee...	Annotation	Published	11/17/2023 8:57 AM
10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...	Instruction	Published	10/24/2023 9:36 PM
10219 - (This is the first application.) Use care when removing/peeling backing paper...	Remark	Published	10/24/2023 9:36 PM
10222 - 10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10217	Procedure Step	Published	10/24/2023 9:37 PM
10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...	Instruction	Published	10/24/2023 9:36 PM
10217 - (This is the second application.)	Remark	Published	10/24/2023 9:37 PM
10223 - 10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10215	Procedure Step	Published	10/24/2023 9:38 PM
10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...	Instruction	Published	10/24/2023 9:38 PM
10215 - (This is the third application.)	Remark	Published	10/24/2023 9:38 PM
10224 - 10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...; Remark:10213	Procedure Step	Published	10/24/2023 9:40 PM
10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...	Instruction	Published	10/24/2023 9:39 PM
10213 - (This is the fourth application.)	Remark	Published	10/24/2023 9:39 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
10210 - 10209 - Close cabinet door; Remark:	Procedure Step	Published	10/24/2023 9:42 PM
10209 - Close cabinet door	Instruction	Published	10/24/2023 9:42 PM
10211 - 10207 - Keep door closed for at least 24 hours; Remark:10206	Procedure Step	Published	10/24/2023 9:44 PM
10208 - Note : Cure times vary depending on temperature and humidity.	Annotation	Published	10/24/2023 9:44 PM
10207 - Keep door closed for at least 24 hours	Instruction	Published	10/24/2023 9:43 PM
10206 - The constant pressure of the door will help create a strong bond during the 2...	Remark	Published	10/24/2023 9:44 PM
10212 - 10205 - Check gasket adhesion at end of 24 hours; Remark:10204	Procedure Step	Published	10/24/2023 9:46 PM
10205 - Check gasket adhesion at end of 24 hours	Instruction	Published	10/24/2023 9:45 PM
10204 - Check temperature or cleanliness of surface if gasket does not adhere properl...	Remark	Published	10/24/2023 9:46 PM
8260 - 8250 - Reopen Lane; Remark:8249	Procedure Step	Published	09/07/2023 3:09 PM
8250 - Reopen Lane	Instruction	Published	09/07/2023 3:09 PM
8249 - Remove orange safety (traffic control) cones	Remark	Published	09/07/2023 3:09 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
hours	Duration	Published	05/26/2022 11:45 AM
Upon damage or no longer sealing properly	Frequency	Published	10/23/2023 3:03 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Standard	Annotation Type	Published	03/02/2020 3:25 PM
Technician 1	Skill Level	Published	05/14/2020 2:56 PM
Narrow putty knife or paint scraper	Tools	Published	10/23/2023 4:18 PM
Razor blade scraper	Tools	Published	10/23/2023 4:18 PM
Measuring Tape	Tools	Published	10/03/2023 10:11 AM
Scissors	Tools	Published	05/19/2020 1:54 PM
Permanent marker	Tools	Published	10/23/2023 10:07 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Ladder: 2 meters, 6 feet tall; non-conducting	Replacement Parts	Published	09/01/2023 9:34 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Gasket segment lengths_0.png	Image	Published	10/24/2023 9:23 PM
gasket application order	Image	Published	10/24/2023 9:33 PM

Read more about RPM Cabinet Door Gasket Replacement

RPM +12 VDC Battery Replacement

Last Updated: 04/27/2025 1:43 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
8072 - 10288 - Turn AC Power Off; Remark:	Procedure Step	Published	07/31/2023 11:51 AM
10288 - Turn AC Power Off	Instruction	Published	11/16/2023 6:34 PM
10157 - 10154 - Turn RPM AC power input breaker switch to “OFF” position; Remark:10153	Procedure Step	Published	10/23/2023 11:08 AM
10155 - Warning : 120/240 Vac will still be present at the AC power terminal block and at the A...	Annotation	Published	10/23/2023 11:06 AM
10156 - Note : Normally the “OFF” position will be when the switch is in the down positi...	Annotation	Published	10/23/2023 11:08 AM
10154 - Turn RPM AC power input breaker switch to “OFF” position	Instruction	Published	10/23/2023 11:04 AM
10153 - Note the different styles of AC breakers: 1. Black breaker/green so...	Remark	Published	10/23/2023 11:05 AM
10158 - 10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...; Remark:10151	Procedure Step	Published	04/13/2025 6:14 PM
10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...	Instruction	Published	04/13/2025 5:31 PM
10151 - confirming LD-260 power is off	Remark	Published	10/23/2023 11:32 AM
10150 - 10149 - Uninstall Faulty +12V Battery; Remark:	Procedure Step	Published	10/23/2023 11:35 AM
10149 - Uninstall Faulty +12V Battery	Instruction	Published	10/23/2023 11:34 AM
10142 - 10141 - Disconnect battery at Molex plug; Remark:10140	Procedure Step	Published	10/23/2023 11:42 AM
10141 - Disconnect battery at Molex plug	Instruction	Published	10/23/2023 11:35 AM
10140 - Unplug the 2-conductor Molex by opening latch and separate ends by pulling ap...	Remark	Published	10/23/2023 11:42 AM
10143 - 10139 - Lift battery out of RPM cabinet; Remark:10137	Procedure Step	Published	10/23/2023 11:45 AM
10139 - Lift battery out of RPM cabinet	Instruction	Published	10/23/2023 11:45 AM
10137 - The battery posts may be covered with a protective, non-conductive blanket to...	Remark	Published	10/23/2023 11:45 AM
10144 - 10136 - Disconnect wiring harness from failed battery; Remark:10135	Procedure Step	Published	10/23/2023 11:47 AM
10136 - Disconnect wiring harness from failed battery	Instruction	Published	10/23/2023 11:46 AM
10135 - Remove the wiring harness from the failed battery in preparation for installa...	Remark	Published	10/23/2023 11:46 AM
10145 - 10134 - Attach wiring harness to new battery; Remark:10132	Procedure Step	Published	10/23/2023 11:51 AM
10134 - Attach wiring harness to new battery	Instruction	Published	10/23/2023 11:49 AM
10132 - Install the wiring harness on the new battery.	Remark	Published	10/23/2023 11:50 AM
10133 - If the non-conductive blanket was present on the old battery install it on th...	Remark	Published	10/23/2023 11:50 AM
10146 - 10131 - Place new battery into position in RPM cabinet; Remark:	Procedure Step	Published	10/23/2023 11:51 AM
10131 - Place new battery into position in RPM cabinet	Instruction	Published	10/23/2023 11:51 AM
10147 - 10130 - Reinstall protective cover; Remark:	Procedure Step	Published	10/23/2023 11:52 AM
10130 - Reinstall protective cover	Instruction	Published	10/23/2023 11:52 AM
10148 - 10129 - Reconnect battery; Remark:10128	Procedure Step	Published	10/23/2023 11:54 AM
10129 - Reconnect battery	Instruction	Published	10/23/2023 11:52 AM
10128 - Reconnect the two halves of the Molex connector; slide the two halves togethe...	Remark	Published	10/23/2023 11:54 AM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
10127 - 10307 - Turn AC Power On; Remark:	Procedure Step	Published	10/23/2023 11:55 AM
10307 - Turn AC Power On	Instruction	Published	11/16/2023 7:01 PM
10125 - 10124 - Turn power ON at AC breaker; Remark:10153	Procedure Step	Published	10/23/2023 12:08 PM
10124 - Turn power ON at AC breaker	Instruction	Published	10/23/2023 12:06 PM
10310 - 10308 - Confirm AC LED on LD-260 is lit; Remark:10309	Procedure Step	Published	04/13/2025 6:13 PM
10308 - Confirm AC LED on LD-260 is lit	Instruction	Published	04/13/2025 5:31 PM
10309 - AC Present	Remark	Published	11/16/2023 7:23 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
9735 - 319 - Perform operational test; Remark:9733	Procedure Step	Published	04/08/2025 2:22 PM
319 - Perform operational test	Instruction	Published	06/10/2021 8:31 PM
9733 - DET-RPM-RAP-RM03.	Remark	Published	10/13/2023 4:08 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
20 minutes	Duration	Published	05/18/2020 5:44 PM
Upon failure of +12 Vdc battery	Frequency	Published	10/23/2023 9:58 AM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Phillips screwdriver, medium	Replacement Parts	Published	07/07/2023 11:39 PM
Permanent marker	Tools	Published	10/23/2023 10:07 AM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required	Replacement Parts	Published	07/02/2023 4:48 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
AC Power input breaker	Image	Published	10/23/2023 11:05 AM
LD-260 Power off.png	Image	Published	10/23/2023 2:11 PM
Disconnect battery at Molex plug (1)	Image	Published	10/23/2023 11:39 AM
Disconnect battery at Molex plug (2)	Image	Published	10/23/2023 11:40 AM
Disconnect battery at Molex plug (3)	Image	Published	10/23/2023 11:41 AM
AC power present	Image	Published	10/23/2023 12:20 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM

Read more about RPM +12 VDC Battery Replacement

RPM AC Line Filter Replacement

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
7621 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	06/29/2023 5:37 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
9632 - 9609 - Power off AC circuit breaker; Remark:9610	Procedure Step	Published	10/11/2023 3:25 PM
9607 - Warning : 110/240 VAC is present at circuit breaker and at the AC line filter.	Annotation	Published	04/13/2025 6:03 PM
9608 - Note : Normally, the OFF position will be when the circuit breaker ...	Annotation	Published	10/11/2023 2:20 PM
9609 - Power off AC circuit breaker	Instruction	Published	10/11/2023 2:21 PM
9610 - The AC circuit breaker is located at the bottom of the control pillar. ...	Remark	Published	04/13/2025 6:03 PM
9633 - 9611 - Uninstall AC Line Filter; Remark:	Procedure Step	Published	10/11/2023 3:26 PM
9611 - Uninstall AC Line Filter	Instruction	Published	10/11/2023 2:30 PM
9634 - 9612 - Confirm no AC voltage is present; Remark:9613	Procedure Step	Published	04/13/2025 6:15 PM
9612 - Confirm no AC voltage is present	Instruction	Published	04/13/2025 6:02 PM
9613 - Using a digital multimeter, place the negative (-) lead on the mounting screw...	Remark	Published	10/11/2023 2:36 PM
9635 - 9615 - Measure each black wire connection; Remark:9616	Procedure Step	Published	10/11/2023 3:27 PM
9614 - Warning : DO NOT proceed if voltage is present at either wire location...	Annotation	Published	10/11/2023 2:37 PM
9615 - Measure each black wire connection	Instruction	Published	10/11/2023 2:40 PM
9616 - Using a digital multimeter, place the positive (+) lead on each of the mounti...	Remark	Published	10/11/2023 2:44 PM
9636 - 9617 - Measure each white wire connection; Remark:9618	Procedure Step	Published	10/11/2023 3:28 PM
9617 - Measure each white wire connection	Instruction	Published	10/11/2023 2:45 PM
9618 - Using a digital multimeter, place the positive (+) lead on each of the mounti...	Remark	Published	10/11/2023 2:49 PM
9637 - 9619 - Disconnect all wiring; Remark:9620	Procedure Step	Published	10/11/2023 3:29 PM
7352 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	05/03/2023 11:27 AM
9619 - Disconnect all wiring	Instruction	Published	10/11/2023 2:51 PM
9620 - Using a small Phillips screwdriver, disconnect all the wires attached to the ...	Remark	Published	10/11/2023 2:52 PM
9638 - 9621 - Remove AC line filter; Remark:9622	Procedure Step	Published	10/11/2023 3:30 PM
9621 - Remove AC line filter	Instruction	Published	10/11/2023 2:52 PM
9622 - Remove two M4 mounting screws and washers. Retain hardware.	Remark	Published	10/11/2023 2:58 PM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
9639 - 9623 - Install New AC Line Filter; Remark:	Procedure Step	Published	10/11/2023 3:30 PM
9623 - Install New AC Line Filter	Instruction	Published	10/11/2023 3:01 PM
9640 - 9624 - Mount new AC line filter; Remark:9625	Procedure Step	Published	10/11/2023 3:31 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
9624 - Mount new AC line filter	Instruction	Published	10/11/2023 3:01 PM
9625 - Reuse retained M4 screws and internal washers. Remember to mount the ground w...	Remark	Published	10/11/2023 3:04 PM
9641 - 9626 - Reconnect AC line filter wiring; Remark:9627	Procedure Step	Published	10/11/2023 3:32 PM
9626 - Reconnect AC line filter wiring	Instruction	Published	10/11/2023 3:07 PM
9627 - Make sure the load wire (+) is accross from the line wire (+).	Remark	Published	10/11/2023 3:09 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
9642 - 9628 - Power on AC circuit breaker; Remark:9629	Procedure Step	Published	10/11/2023 3:33 PM
9628 - Power on AC circuit breaker	Instruction	Published	10/11/2023 3:12 PM
9629 - AC Circuit Breaker On	Remark	Published	10/11/2023 3:16 PM
9643 - 9630 - Verify AC line filter voltage; Remark:9631	Procedure Step	Published	10/11/2023 3:33 PM
9630 - Verify AC line filter voltage	Instruction	Published	10/11/2023 3:18 PM
9631 - Voltage should be present at both the input and output. 110-240 VAC will be p...	Remark	Published	10/11/2023 3:21 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of AC line filter	Frequency	Published	10/11/2023 3:49 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Technician 1	Skill Level	Published	05/14/2020 2:56 PM
Small Phillips (PH1) screwdriver	Tools	Published	05/14/2020 2:48 PM
Small slotted (flathead) screwdriver	Tools	Published	09/11/2020 11:23 AM
Digital multimeter DMM	Replacement Parts	Published	06/29/2023 5:46 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Safety glasses if required	Replacement Parts	Published	06/20/2023 4:47 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required	Replacement Parts	Published	07/02/2023 4:48 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
AC Line Ground Wire	Image	Published	10/11/2023 2:33 PM
AC Line Filter Black Wire	Image	Published	10/11/2023 2:42 PM
AC White Line Filter	Image	Published	10/11/2023 2:48 PM
AC Line Filter Mounts	Image	Published	10/11/2023 2:57 PM
AC Line Filter Wiring Orientation	Image	Published	10/11/2023 3:08 PM
AC Breaker On	Image	Published	10/11/2023 3:12 PM
AC Circuit Breaker On	Image	Published	10/11/2023 3:15 PM
Measure AC Line Filter Voltage	Image	Published	10/11/2023 3:17 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM

Read more about RPM AC Line Filter Replacement

RPM Tamper Switch Alignment, Replacement, and Repair

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
9339 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	10/03/2023 9:55 AM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
9333 - 9237 - Verify Alignment of Tamper Switch and Magnet; Remark:	Procedure Step	Published	10/03/2023 9:58 AM
9291 - Note : Depending on the age and model of RPM, the tamper switch may be held in place by...	Annotation	Published	10/03/2023 10:38 AM
9292 - Note : The troubleshooting process should determine if the reed switch is bad, or if th...	Annotation	Published	10/03/2023 10:36 AM
9237 - Verify Alignment of Tamper Switch and Magnet	Instruction	Published	10/03/2023 12:01 PM
9329 - 9238 - Measure distance from inside edge of cabinet to edge of tamper switch; Remark:9296	Procedure Step	Published	10/03/2023 9:59 AM
9238 - Measure distance from inside edge of cabinet to edge of tamper switch	Instruction	Published	10/03/2023 11:59 AM
9296 - There is no predetermined position of a tamper switch. The switch may be located...	Remark	Published	10/03/2023 1:04 PM
9330 - 9239 - Measure distance from inside edge of door to edge of magnet; Remark:9297	Procedure Step	Published	10/03/2023 9:59 AM
9239 - Measure distance from inside edge of door to edge of magnet	Instruction	Published	10/03/2023 11:58 AM
9297 - The location of the magnet is determined by the location of the tamper switch.	Remark	Published	10/03/2023 1:03 PM
9331 - 9240 - Verify alignment of tamper switch and mag...; Remark:9298	Procedure Step	Published	10/03/2023 10:00 AM
9240 - Verify alignment of tamper switch and magnet	Instruction	Published	10/03/2023 11:58 AM
9298 - The alignment of the magnet and the tamper switch need to be within 6 mm (1/4 in...	Remark	Published	10/03/2023 1:03 PM
9332 - 9241 - Relocate tamper switch or magnet to corre...; Remark:9299	Procedure Step	Published	10/03/2023 10:00 AM
9293 - Note : Consider relocating the tamper switch, rather than the magnet, to minimize numbe...	Annotation	Published	10/03/2023 10:36 AM
9294 - Caution : Wear safety glasses as appropriate.	Annotation	Published	10/03/2023 10:35 AM
9241 - Relocate tamper switch or magnet to correct any misalignment, if necessary	Instruction	Published	10/03/2023 11:58 AM
9299 - Drill and tap new holes that align the tamper switch to the magnet using a porta...	Remark	Published	10/03/2023 1:02 PM
9328 - 9242 - Tamper Switch Replacement and Wiring Connection; Remark:	Procedure Step	Published	10/03/2023 10:01 AM
9242 - Tamper Switch Replacement and Wiring Connection	Instruction	Published	10/03/2023 11:57 AM
9322 - 9304 - Remove two screws of tamper switch using a medium Phillips screwdriver; Remark:9524	Procedure Step	Published	10/03/2023 10:01 AM
9304 - Remove two screws of tamper switch using a medium Phillips screwdriver	Instruction	Published	10/03/2023 11:56 AM
9524 -	Remark	Published	10/04/2023 11:21 AM
9323 - 9305 - Install new tamper switch with two screws...; Remark:9300	Procedure Step	Published	10/03/2023 10:01 AM
9305 - Install new tamper switch with two screws using a medium Phillips screwdriver	Instruction	Published	10/03/2023 11:56 AM
9300 - Reseal holes with RTV following tamper switch installation.	Remark	Published	10/03/2023 1:02 PM
9324 - 9306 - Determine if replacement terminal ends match existing terminal ends; Remark:9301	Procedure Step	Published	10/03/2023 10:02 AM
9306 - Determine if replacement terminal ends match existing terminal ends	Instruction	Published	10/03/2023 11:55 AM
9301 - If the replacement terminal ends do not match the existing terminal ends, it may...	Remark	Published	10/03/2023 1:01 PM
9325 - 9307 - Remove ¼ inch (6mm) of insulation from tamper switch wire end using wire stripp...; Remark:9523	Procedure Step	Published	10/03/2023 10:02 AM
9307 - Remove ¼ inch (6mm) of insulation from tamper switch wire end using wire stripp...	Instruction	Published	10/03/2023 11:55 AM
9523 -	Remark	Published	10/04/2023 11:23 AM
9326 - 9308 - Insert tamper switch wire into terminal end and crimp using crimping tool; Remark:9522	Procedure Step	Published	10/03/2023 10:02 AM
9308 - Insert tamper switch wire into terminal end and crimp using crimping tool	Instruction	Published	10/03/2023 11:54 AM
9522 -	Remark	Published	10/04/2023 11:24 AM
9327 - 9309 - Connect tamper switch to existing wiring using terminal end connectors; Remark:9521	Procedure Step	Published	10/03/2023 10:02 AM
9309 - Connect tamper switch to existing wiring using terminal end connectors	Instruction	Published	10/03/2023 10:42 AM
9521 -	Remark	Published	10/04/2023 11:25 AM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
9318 - 9312 - Verify Control pillar tamper switch is operational; Remark:9302	Procedure Step	Published	10/03/2023 10:04 AM
9312 - Verify Control pillar tamper switch is operational	Instruction	Published	10/03/2023 10:41 AM
9302 - Open and close each door of the Control pillar, ensuring that the LED fault ligh...	Remark	Published	10/03/2023 1:01 PM
9319 - 9313 - Verify Auxiliary pillar tamper switch is ...; Remark:9303	Procedure Step	Published	10/03/2023 10:04 AM
9313 - Verify Auxiliary pillar tamper switch is operational	Instruction	Published	10/03/2023 10:40 AM
9303 - Open and close each door of the Auxiliary pillar, ensuring that the LED fault li...	Remark	Published	10/03/2023 1:01 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
1 hour	Duration	Published	04/01/2020 11:35 AM
Upon failure of tamper switch.	Frequency	Published	10/03/2023 10:08 AM
Upon intermittent tamper fault indicator.	Frequency	Published	10/03/2023 10:08 AM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 1	Skill Level	Published	05/14/2020 2:56 PM
Medium Phillips (PH2) screwdriver bit	Tools	Published	07/01/2022 11:18 AM
Measuring Tape	Tools	Published	10/03/2023 10:11 AM
Wire crimping tool	Tools	Published	09/25/2023 4:20 PM
Wire stripper	Tools	Published	09/25/2023 4:20 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required	Replacement Parts	Published	07/02/2023 4:48 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Portable drill (if necessary)	Tools	Published	10/03/2023 10:11 AM
Mounting screw size (M3 x .5 metric or 4-40 UNC) and associated drill bit of matching size	Tools	Published	10/03/2023 10:12 AM
Tap- metric or standard (if necessary)	Tools	Published	10/03/2023 10:13 AM
Safety glasses if applicable	Replacement Parts	Published	06/29/2023 5:46 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
Measure distance from inside edge of cabinet to edge of tamper switch	Image	Published	10/04/2023 11:10 AM
Measure distance from inside edge of door to edge of magnet	Image	Published	10/04/2023 11:12 AM
Remove two screws of tamper switch using a medium Phillips screwdriver	Image	Published	10/04/2023 11:14 AM
Determine if replacement terminal ends match existing terminal ends	Image	Published	10/04/2023 11:13 AM
Remove ¼ inch (6mm) of insulation from tamper switch wire end using wire stripper	Image	Published	10/04/2023 11:15 AM
Insert tamper switch wire into terminal end and crimp using crimping tool	Image	Published	10/04/2023 11:15 AM
Connect tamper switch to existing wiring using terminal end connectors	Image	Published	10/04/2023 11:16 AM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM

Read more about RPM Tamper Switch Alignment, Replacement, and Repair

RPM Nano Controller Replacement

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
8468 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/16/2023 4:47 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
8489 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/24/2023 9:51 AM
7265 - Warning : Traffic should temporarily be rerouted or halted during this procedure to ens...	Annotation	Published	04/27/2023 1:42 PM
8490 - 7592 - Inform system operators; Remark:	Procedure Step	Published	09/16/2023 8:49 PM
7592 - Inform system operators	Instruction	Published	06/29/2023 3:20 PM
7454 - 7290 - Disable tamper switches; Remark:7416	Procedure Step	Published	06/02/2023 5:25 PM
7290 - Disable tamper switches	Instruction	Published	05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...	Remark	Published	06/02/2023 1:18 PM
8561 - 7291 - Disable both infrared occupancy sensors; Remark:8514	Procedure Step	Published	09/18/2023 12:05 AM
5291 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	10/24/2022 8:35 AM
7291 - Disable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:15 AM
8514 - Verify sensors mounted in control pillar door are receivers.	Remark	Published	09/29/2023 11:52 AM
9205 - To disconnect sensor cable, turn collar counterclockwise and pull away from s...	Remark	Published	09/29/2023 11:52 AM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
8890 - 7292 - Uninstall Faulty Nano Controller; Remark:	Procedure Step	Published	09/25/2023 7:30 PM
7292 - Uninstall Faulty Nano Controller	Instruction	Published	05/01/2023 8:18 AM
8370 - 8369 - Disconnect RJ-45 Ethernet cable; Remark:8368	Procedure Step	Published	09/25/2023 7:21 PM
8369 - Disconnect RJ-45 Ethernet cable	Instruction	Published	09/12/2023 10:46 AM
8368 -	Remark	Published	09/12/2023 10:46 AM
8377 - 8376 - Disconnect occupancy sensor wires; Remark:8375	Procedure Step	Published	09/25/2023 7:23 PM
8376 - Disconnect occupancy sensor wires	Instruction	Published	09/12/2023 10:57 AM
8375 - Use small slotted screwdriver. Remove wires from I1 terminal...	Remark	Published	09/12/2023 11:01 AM
8378 - 8374 - Disconnect power wires; Remark:8373	Procedure Step	Published	09/25/2023 7:24 PM
8374 - Disconnect power wires	Instruction	Published	09/12/2023 11:01 AM
8373 - These wires go to Terminal Block 1 (TB1). Use small slotted screwdriver	Remark	Published	09/12/2023 11:03 AM
8379 - 8372 - Disconnect occupancy output wire; Remark:8371	Procedure Step	Published	09/25/2023 7:26 PM
8372 - Disconnect occupancy output wire	Instruction	Published	09/12/2023 11:03 AM
8371 - Use small slotted screwdriver. Remove green wire from Q1 ter...	Remark	Published	09/12/2023 11:04 AM
8891 - 7297 - Remove faulty Nano Controller; Remark:8380	Procedure Step	Published	09/25/2023 7:31 PM
8382 - Note : Nano Controller installation may differ from configuration shown in this proc...	Annotation	Published	09/12/2023 11:16 AM
7297 - Remove faulty Nano Controller	Instruction	Published	05/01/2023 8:21 AM
8380 - Use slotted screwdriver to pull down tab and rotate Nano Controller up. Use m...	Remark	Published	09/12/2023 11:15 AM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
8894 - 7298 - Install New Nano Controller; Remark:	Procedure Step	Published	09/25/2023 8:01 PM
7298 - Install New Nano Controller	Instruction	Published	05/01/2023 8:24 AM
8895 - 7299 - Mount new Nano Controller; Remark:8892	Procedure Step	Published	09/25/2023 8:02 PM
7299 - Mount new Nano Controller	Instruction	Published	05/01/2023 8:24 AM
8892 - Hook nano controller to top of mounting rail and rotate down. Nano controller...	Remark	Published	09/25/2023 7:37 PM
8896 - 7300 - Reconnect occupancy output wire; Remark:7338	Procedure Step	Published	09/25/2023 9:37 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
7300 - Reconnect occupancy output wire	Instruction	Published	05/01/2023 8:26 AM
7338 - Insert green wire in Q1 terminal. Use a small slotted screwdriver.	Remark	Published	05/03/2023 10:48 AM
8897 - 7301 - Reconnect power wires; Remark:7339	Procedure Step	Published	09/25/2023 8:04 PM
7301 - Reconnect power wires	Instruction	Published	05/01/2023 8:26 AM
7339 - Use a small slotted screwdriver to reconnect existing power wires on terminal...	Remark	Published	09/25/2023 7:48 PM
8898 - 7302 - Reconnect occupancy sensor wires; Remark:7340	Procedure Step	Published	09/25/2023 8:05 PM
7302 - Reconnect occupancy sensor wires	Instruction	Published	05/01/2023 8:27 AM
7340 - Connect black wire from black infrared occupancy sensor to I1	Remark	Published	09/25/2023 7:53 PM
8899 - 7303 - Reconnect RJ-45 Ethernet cable; Remark:8893	Procedure Step	Published	09/25/2023 8:06 PM
7303 - Reconnect RJ-45 Ethernet cable	Instruction	Published	05/01/2023 8:28 AM
8893 - Nano Controller RJ45 Connection	Remark	Published	09/25/2023 7:57 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
8506 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	09/24/2023 3:34 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
8588 - 7305 - Enable both infrared occupancy sensors; Remark:8559	Procedure Step	Published	09/17/2023 11:04 PM
5553 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	10/28/2022 2:19 PM
7305 - Enable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:33 AM
8559 - To reconnect sensor cable, align connectors, push towards sensor, and turn co...	Remark	Published	09/29/2023 12:05 PM
8433 - 8432 - Close all RPM doors; Remark:	Procedure Step	Published	09/14/2023 9:14 AM
8432 - Close all RPM doors	Instruction	Published	09/14/2023 9:14 AM
8434 - 8431 - Generate speed message; Remark:8430	Procedure Step	Published	09/14/2023 9:15 AM
8431 - Generate speed message	Instruction	Published	09/14/2023 9:14 AM
8430 - Stand to side of control pillar. Open door with infrared sensors.	Remark	Published	09/14/2023 9:15 AM
8606 - 7308 - Verify Nano Controller response; Remark:8599	Procedure Step	Published	09/18/2023 12:49 PM
7308 - Verify Nano Controller response	Instruction	Published	05/01/2023 8:35 AM
8599 - Nano Controller LEDs will illuminate (IN1, IN2	Remark	Published	09/18/2023 12:36 PM
8437 - 8425 - Verify speed message in CAS; Remark:8424	Procedure Step	Published	09/14/2023 9:37 AM
8425 - Verify speed message in CAS	Instruction	Published	09/14/2023 9:36 AM
8424 - Contact CAS operator to verify “SP” appears in RAVEN [Radiation Alarm and...	Remark	Published	09/14/2023 9:37 AM
8589 - 7310 - Enable tamper switches; Remark:7348	Procedure Step	Published	09/17/2023 11:07 PM
7310 - Enable tamper switches	Instruction	Published	05/01/2023 8:36 AM
7348 - Remove all magnets and/or adhesive tape from door switches.	Remark	Published	09/17/2023 10:23 PM
8507 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/24/2023 3:35 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of Nano Controller	Frequency	Published	09/25/2023 8:49 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches	Replacement Parts	Published	06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Small slotted (flathead) screwdriver	Tools	Published	09/11/2020 11:23 AM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Disable tamper switch	Image	Published	09/07/2023 8:22 PM
Disable Tamper Switch	Image	Published	06/02/2023 2:28 PM
Infrared Receiver	Image	Published	09/17/2023 7:09 PM
Infrared Receiver DC	Image	Published	09/29/2023 11:47 AM
Infrared Disconnect Sensor Cable	Image	Published	09/17/2023 7:11 PM
Infrared Sensor Disconnect	Image	Published	09/17/2023 7:12 PM
nanocontroller - Disconnect RJ-45 Ethernet cable	Image	Published	09/12/2023 10:40 AM
Disconnect occupancy sensor wires	Image	Published	09/12/2023 10:50 AM
Disconnect power wires	Image	Published	09/12/2023 10:52 AM
Disconnect occupancy output wire	Image	Published	09/12/2023 10:55 AM
Remove Nano Controller	Image	Published	09/12/2023 11:07 AM
Remove Nano Controller 2	Image	Published	09/12/2023 11:08 AM
Install Nano Controller	Image	Published	09/25/2023 7:36 PM
Nano Controller Output Wire	Image	Published	09/25/2023 9:33 PM
Power to Nano Controller	Image	Published	09/25/2023 7:47 PM
Connect Occupancy Sensor Wires	Image	Published	09/25/2023 7:53 PM
Connect RJ45 in Nano Controller	Image	Published	09/25/2023 7:56 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
Infrared Connection	Image	Published	09/29/2023 12:02 PM
Infrared Cable Installation	Image	Published	09/17/2023 10:12 PM
Infrared Sensor Cable	Image	Published	09/17/2023 10:13 PM
Open door with infrared sensors	Image	Published	09/14/2023 9:01 AM
PLC Response	Image	Published	09/18/2023 12:35 PM
Remove all magnets and or adhesive tape from door switches	Image	Published	09/08/2023 4:18 PM
Remove Magnet on Tamper Switch	Image	Published	06/02/2023 4:31 PM

Read more about RPM Nano Controller Replacement

RPM SPY-2 to IXIO-DT1 Occupancy Sensor Conversion

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
8972 - 7231 - Close lane; Remark:7415	Procedure Step	Published	09/25/2023 10:51 PM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7415 - Re-route pedestrian traffic.	Remark	Published	06/02/2023 1:08 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7454 - 7290 - Disable tamper switches; Remark:7416	Procedure Step	Published	06/02/2023 5:25 PM
7290 - Disable tamper switches	Instruction	Published	05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...	Remark	Published	06/02/2023 1:18 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
7479 - 7417 - Prepare New Occupancy Sensor; Remark:	Procedure Step	Published	06/02/2023 6:13 PM
7417 - Prepare New Occupancy Sensor	Instruction	Published	06/02/2023 1:39 PM
7456 - 7418 - Remove cover from new occupancy sensor; Remark:7419	Procedure Step	Published	06/02/2023 5:27 PM
7418 - Remove cover from new occupancy sensor	Instruction	Published	06/02/2023 1:43 PM
7419 - Use a slotted screwdriver to pry the cover off from the side.	Remark	Published	04/13/2025 5:44 PM
7457 - 7420 - Verify narrow field radar antenna is installed; Remark:7421	Procedure Step	Published	04/13/2025 6:18 PM
7420 - Verify narrow field radar antenna is installed	Instruction	Published	04/13/2025 5:44 PM
7421 - The IXIO-DT1 should come with the narrow field antenna installed.	Remark	Published	06/02/2023 2:14 PM
8901 - If needed, the antenna can be changed. Remove cover. Install narrow field ant...	Remark	Published	09/25/2023 9:51 PM
8889 - 8888 - Prepare Mounting Holes; Remark:	Procedure Step	Published	09/25/2023 4:55 PM
8888 - Prepare Mounting Holes	Instruction	Published	09/25/2023 4:54 PM
8884 - 8883 - Mark mounting hole height; Remark:8882	Procedure Step	Published	09/25/2023 4:58 PM
8883 - Mark mounting hole height	Instruction	Published	09/25/2023 4:56 PM
8882 - Use erasable marker or pencil to draw a level horizontal line. Mounting hole ...	Remark	Published	09/25/2023 4:58 PM
8886 - 8879 - Mark centerline of pedestrian monitor door; Remark:8878	Procedure Step	Published	09/25/2023 5:01 PM
8879 - Mark centerline of pedestrian monitor door	Instruction	Published	09/25/2023 5:00 PM
8878 - Use erasable marker or pencil to draw a vertical line.	Remark	Published	09/25/2023 5:01 PM
8885 - 8881 - Attach mounting template; Remark:8880	Procedure Step	Published	09/25/2023 4:59 PM
8881 - Attach mounting template	Instruction	Published	09/25/2023 4:58 PM
8880 - Template provided with the IXIO-DT1 has a self-adhesive backing. Template may...	Remark	Published	09/25/2023 4:59 PM
8887 - 8877 - Mark location of 3.2-mm (1/8-inch) mounting holes; Remark:8876	Procedure Step	Published	09/25/2023 5:03 PM
8904 - Caution : Ensure placement of mounting holes will not interfere with internal wiring in...	Annotation	Published	09/25/2023 9:57 PM
8877 - Mark location of 3.2-mm (1/8-inch) mounting holes	Instruction	Published	09/25/2023 5:01 PM
8876 - If available, use a center punch and hammer to create a dimple at each mounti...	Remark	Published	09/25/2023 5:01 PM
8905 - 8903 - Mark location of 8-mm (5/16-inch) hole for wire passage; Remark:8902	Procedure Step	Published	09/25/2023 9:58 PM
8903 - Mark location of 8-mm (5/16-inch) hole for wire passage	Instruction	Published	09/25/2023 9:58 PM
8902 - If available, use a center punch and hammer to create a dimple at center of w...	Remark	Published	09/25/2023 9:58 PM
8946 - 8945 - Drill Installation Holes; Remark:	Procedure Step	Published	09/25/2023 10:01 PM
8945 - Drill Installation Holes	Instruction	Published	09/25/2023 10:01 PM
8939 - 8938 - Hold or block the door in an open position; Remark:	Procedure Step	Published	09/25/2023 10:01 PM
8938 - Hold or block the door in an open position	Instruction	Published	09/25/2023 10:01 PM
8940 - 8935 - Drill two (2) mounting holes; Remark:8934	Procedure Step	Published	09/25/2023 10:02 PM
8936 - Warning : Wear protective gloves and eyewear when drilling into cabinet door.	Annotation	Published	09/25/2023 10:05 PM
8937 - Caution : Do not damage interior of RPM when drilling holes.	Annotation	Published	09/25/2023 10:05 PM
8935 - Drill two (2) mounting holes	Instruction	Published	09/25/2023 10:02 PM
8934 - Use a 3.2-mm (1/8-inch) drill bit.	Remark	Published	09/25/2023 10:02 PM
8941 - 8933 - Drill wire passage hole; Remark:8932	Procedure Step	Published	09/25/2023 10:03 PM
8933 - Drill wire passage hole	Instruction	Published	09/25/2023 10:03 PM
8932 - Use an 8-mm (5/16-inch) drill bit.	Remark	Published	09/25/2023 10:03 PM
8942 - 8931 - Clean newly drilled holes; Remark:8930	Procedure Step	Published	09/25/2023 10:04 PM
8931 - Clean newly drilled holes	Instruction	Published	09/25/2023 10:04 PM
8930 - Use the deburring tool	Remark	Published	09/25/2023 10:04 PM
8943 - 8929 - Partially insert two (2) screws into mounting holes; Remark:8928	Procedure Step	Published	09/25/2023 10:06 PM
8929 - Partially insert two (2) screws into mounting holes	Instruction	Published	09/25/2023 10:06 PM
8928 - Mounting screws are included in the IXIO-DT-1 kit. Do not fully tighten screw...	Remark	Published	09/25/2023 10:06 PM
8944 - 8926 - Insert rubber grommet in wire passage hole; Remark:8925	Procedure Step	Published	09/25/2023 10:08 PM
8927 - Note : Protecting wires with a rubber grommet is critical to preventing damage to wi...	Annotation	Published	09/25/2023 10:08 PM
8926 - Insert rubber grommet in wire passage hole	Instruction	Published	09/25/2023 10:07 PM
8925 - rubber grommet	Remark	Published	09/25/2023 10:08 PM
8924 - 8923 - Install IXIO-DT1 Sensor; Remark:	Procedure Step	Published	09/25/2023 10:09 PM
8923 - Install IXIO-DT1 Sensor	Instruction	Published	09/25/2023 10:09 PM
8918 - 8917 - Feed wiring connector through grommet; Remark:8915	Procedure Step	Published	09/25/2023 10:13 PM
8917 - Feed wiring connector through grommet	Instruction	Published	09/25/2023 10:11 PM
8915 - The wiring assembly is included in the IXIO-DT1 kit. Feed loose end of wiring...	Remark	Published	09/25/2023 10:11 PM
8916 - Leave approximately 15 cm (6 in) of wire remaining outside of cabinet.	Remark	Published	09/25/2023 10:13 PM
8919 - 8914 - Mount new sensor; Remark:8912	Procedure Step	Published	09/25/2023 10:15 PM
8914 - Mount new sensor	Instruction	Published	09/25/2023 10:13 PM
8912 - First, slide left side onto mounting screw.	Remark	Published	09/25/2023 10:14 PM
8913 - Then, place right side over mounting screw and push down.	Remark	Published	09/25/2023 10:15 PM
8920 - 8911 - Tighten two (2) mounting screws; Remark:8910	Procedure Step	Published	09/25/2023 10:16 PM
8911 - Tighten two (2) mounting screws	Instruction	Published	09/25/2023 10:15 PM
8910 - Use medium Phillips (PH2) screwdriver. Take care not to overtighten.	Remark	Published	09/25/2023 10:16 PM
8921 - 8909 - Route wiring through clamp and connect; Remark:8908	Procedure Step	Published	09/25/2023 10:18 PM
8909 - Route wiring through clamp and connect	Instruction	Published	09/25/2023 10:16 PM
8908 - route wiring through clamp and connect	Remark	Published	09/25/2023 10:18 PM
8922 - 8907 - Adjust angle of the radar antenna; Remark:8906	Procedure Step	Published	09/25/2023 10:20 PM
8907 - Adjust angle of the radar antenna	Instruction	Published	09/25/2023 10:18 PM
8906 - The angle is adjusted by manually rotating the antenna up or down. The defaul...	Remark	Published	09/25/2023 10:20 PM
8970 - 8969 - Connect Wiring to RPM; Remark:	Procedure Step	Published	09/25/2023 10:23 PM
8969 - Connect Wiring to RPM	Instruction	Published	09/25/2023 10:22 PM
8963 - 8962 - Disconnect existing SPY-2 wiring; Remark:8961	Procedure Step	Published	09/25/2023 10:25 PM
7351 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	05/03/2023 11:25 AM
8962 - Disconnect existing SPY-2 wiring	Instruction	Published	09/25/2023 10:24 PM
8961 - Do not remove existing occupancy sensor from door panel. Disconnect SPY-2 wir...	Remark	Published	09/25/2023 10:24 PM
8964 - 8960 - Route new cable to TB2; Remark:8959	Procedure Step	Published	09/25/2023 10:26 PM
8960 - Route new cable to TB2	Instruction	Published	09/25/2023 10:25 PM
8959 - New IXIO-DT1 cable should be routed along existing SPY-2 cable. Cable ties ma...	Remark	Published	09/25/2023 10:26 PM
8965 - 8958 - Connect red wire to TB2, Pin 16; Remark:8956	Procedure Step	Published	09/25/2023 10:30 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
8958 - Connect red wire to TB2, Pin 16	Instruction	Published	09/25/2023 10:27 PM
8956 - Red is power (+12 VDC) wire.	Remark	Published	09/25/2023 10:29 PM
8957 - For models with older terminal blocks, it may be necessary to use a fork conn...	Remark	Published	09/25/2023 10:30 PM
8966 - 8955 - Connect both black and white wires to TB2, Pin 15; Remark:8954	Procedure Step	Published	09/25/2023 10:32 PM
8955 - Connect both black and white wires to TB2, Pin 15	Instruction	Published	09/25/2023 10:31 PM
8954 - Black is the ground wire. White is the common wire	Remark	Published	09/25/2023 10:32 PM
8967 - 8953 - Connect green wire to TB2, Pin 6; Remark:8952	Procedure Step	Published	09/25/2023 10:34 PM
8953 - Connect green wire to TB2, Pin 6	Instruction	Published	09/25/2023 10:33 PM
8952 - Green is the occupancy signal to the SCA-775 module.	Remark	Published	09/25/2023 10:34 PM
8968 - 8951 - Apply sealant if needed; Remark:8950	Procedure Step	Published	09/25/2023 10:35 PM
8951 - Apply sealant if needed	Instruction	Published	09/25/2023 10:34 PM
8950 - Access wire penetration hole from back of the RPM door.	Remark	Published	09/25/2023 10:35 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
8949 - 8948 - Hold door open; Remark:8947	Procedure Step	Published	09/25/2023 10:37 PM
8948 - Hold door open	Instruction	Published	09/25/2023 10:37 PM
8947 - Do not move door. Door must remain stationary to prevent occupancy.	Remark	Published	09/25/2023 10:37 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7468 - 7304 - Confirm RPM has restarted correctly; Remark:7487	Procedure Step	Published	06/02/2023 5:36 PM
7304 - Confirm RPM has restarted correctly	Instruction	Published	05/01/2023 8:31 AM
7487 - The SC-770 controller will display "OK" following Power On Self-Test (POST) a...	Remark	Published	06/02/2023 10:35 PM
7389 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	05/04/2023 4:33 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
7470 - 7442 - Generate occupancy; Remark:7443	Procedure Step	Published	06/02/2023 5:37 PM
7442 - Generate occupancy	Instruction	Published	06/02/2023 4:19 PM
7443 - Create motion in front of occupancy sensor. While holding the door open and s...	Remark	Published	06/02/2023 4:21 PM
7471 - 7444 - Verify occupancy sensor functionality; Remark:7445	Procedure Step	Published	06/02/2023 5:38 PM
7444 - Verify occupancy sensor functionality	Instruction	Published	06/02/2023 4:32 PM
7445 - IXIO-DT1 green sensor light will illuminate.	Remark	Published	06/02/2023 4:35 PM
8973 - Left latch on the LCD screen will indicate a “closed” circuit.	Remark	Published	09/25/2023 11:05 PM
8974 - SC-770 status will read “OCCUPIED”.	Remark	Published	09/25/2023 11:06 PM
7472 - 7446 - Install sensor cover; Remark:7447	Procedure Step	Published	06/02/2023 5:38 PM
7446 - Install sensor cover	Instruction	Published	06/02/2023 4:37 PM
7447 - The cover should snap into place.	Remark	Published	06/02/2023 4:38 PM
7473 - 7448 - If needed, apply sealant; Remark:7449	Procedure Step	Published	06/02/2023 5:39 PM
7448 - If needed, apply sealant	Instruction	Published	06/02/2023 4:39 PM
7449 - If used outdoors, sealant should be applied to top and sides of cover. Do not...	Remark	Published	06/02/2023 4:41 PM
7474 - 7310 - Enable tamper switches; Remark:7451	Procedure Step	Published	06/02/2023 5:41 PM
7310 - Enable tamper switches	Instruction	Published	05/01/2023 8:36 AM
7451 - Remove magnets and/or adhesive tape from door tamper switches.	Remark	Published	04/13/2025 5:46 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
minutes	Duration	Published	05/26/2022 11:41 AM
Upon failure of the Visonic SPY-2 infrared curtain occupancy sensor	Frequency	Published	09/25/2023 3:49 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches	Replacement Parts	Published	06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Cordless drill	Tools	Published	09/25/2023 4:19 PM
3.2-mm (1/8-inch) drill bit (for metal)	Tools	Published	09/25/2023 4:19 PM
8-mm (5/16-inch) drill bit (for metal)	Tools	Published	09/25/2023 4:19 PM
Deburring tool	Tools	Published	09/25/2023 4:20 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Gloves (heavy duty)	Tools	Published	09/25/2023 4:20 PM
Wire stripper	Tools	Published	09/25/2023 4:20 PM
Wire crimping tool	Tools	Published	09/25/2023 4:20 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Disable tamper switch	Image	Published	09/07/2023 8:22 PM
Disable Tamper Switch	Image	Published	06/02/2023 2:28 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
Remove Occupancy Sensor Cover	Image	Published	06/02/2023 2:38 PM
The IXIO-DT1 should come with the narrow field antenna installed	Image	Published	09/25/2023 8:35 PM
Verify narrow field radar antenna is installed	Image	Published	09/25/2023 8:38 PM
Verify narrow field radar antenna is installed 2	Image	Published	09/25/2023 8:39 PM
Mark mounting hole height	Image	Published	09/25/2023 8:40 PM
Mark centerline of pedestrian monitor door	Image	Published	09/25/2023 8:42 PM
Attach mounting template	Image	Published	09/25/2023 8:44 PM
Mark location of 3.2-mm (1/8-inch) mounting holes	Image	Published	09/25/2023 8:46 PM
Mark location of 8-mm (5/16-inch) hole for wire passage	Image	Published	09/25/2023 8:47 PM
Insert rubber grommet in wire passage hole	Image	Published	09/25/2023 8:48 PM
Feed wiring connector through grommet	Image	Published	09/25/2023 8:50 PM
Feed wiring connector through grommet2	Image	Published	09/25/2023 8:51 PM
Mount new sensor	Image	Published	09/25/2023 8:52 PM
Mount new sensor2	Image	Published	09/25/2023 8:53 PM
Tighten two (2) mounting screws	Image	Published	09/25/2023 8:54 PM
Route wiring through clamp and connect	Image	Published	09/25/2023 8:55 PM
Adjust angle of the radar antenna	Image	Published	09/25/2023 8:56 PM
Adjust angle of the radar antenna2	Image	Published	09/25/2023 8:58 PM
Disconnect existing SPY-2 wiring	Image	Published	09/25/2023 8:59 PM
Route new cable to TB2	Image	Published	09/25/2023 9:01 PM
Connect red wire to TB2, Pin 16	Image	Published	09/25/2023 9:02 PM
Connect red wire to TB2, Pin 16 (2)	Image	Published	09/25/2023 9:03 PM
fork connector	Image	Published	09/25/2023 9:04 PM
Connect both black and white wires to TB2, Pin 15	Image	Published	09/25/2023 9:06 PM
Connect green wire to TB2, Pin 6	Image	Published	09/25/2023 9:34 PM
Apply sealant if needed	Image	Published	09/25/2023 9:36 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
IXIO-DT1 green sensor light will illuminate	Image	Published	09/25/2023 9:37 PM
Verify occupancy sensor functionality	Image	Published	09/25/2023 9:38 PM
Verify occupancy sensor functionality2	Image	Published	09/25/2023 9:39 PM
Install Occupancy Sensor Cover	Image	Published	06/02/2023 4:26 PM
Occupancy Sensor Sealant Application	Image	Published	06/02/2023 4:30 PM
Remove Magnet from Tamper.PNG	Image	Published	09/28/2023 9:37 AM
Remove Magnet on Tamper Switch	Image	Published	06/02/2023 4:31 PM

Read more about RPM SPY-2 to IXIO-DT1 Occupancy Sensor Conversion

RPM RS232 to RS485 Converter Replacement

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
7621 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	06/29/2023 5:37 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7373 - 7232 - Open RPM door; Remark:7267	Procedure Step	Published	09/01/2023 7:55 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7267 - Open all doors needed to access components.	Remark	Published	09/16/2023 4:54 PM
7454 - 7290 - Disable tamper switches; Remark:7416	Procedure Step	Published	06/02/2023 5:25 PM
7290 - Disable tamper switches	Instruction	Published	05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...	Remark	Published	06/02/2023 1:18 PM
8561 - 7291 - Disable both infrared occupancy sensors; Remark:8514	Procedure Step	Published	09/18/2023 12:05 AM
5291 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	10/24/2022 8:35 AM
7291 - Disable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:15 AM
8514 - Verify sensors mounted in control pillar door are receivers.	Remark	Published	09/29/2023 11:52 AM
9205 - To disconnect sensor cable, turn collar counterclockwise and pull away from s...	Remark	Published	09/29/2023 11:52 AM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
8344 - 8343 - Locate RS232 to RS485 Converter; Remark:8341	Procedure Step	Published	09/12/2023 8:57 AM
8343 - Locate RS232 to RS485 Converter	Instruction	Published	09/12/2023 8:55 AM
8341 - For vehicle monitors (VM-250), the converter is located behind the LD-260...	Remark	Published	09/12/2023 8:56 AM
8342 - For train monitors (TM-850), the converter is usually located in the electron...	Remark	Published	09/12/2023 8:57 AM
8340 - 8339 - Uninstall LD-260 (VM-250 only); Remark:	Procedure Step	Published	09/12/2023 8:59 AM
8339 - Uninstall LD-260 (VM-250 only)	Instruction	Published	09/12/2023 8:58 AM
7272 - 7238 - Disconnect three (3) connectors; Remark:7239	Procedure Step	Published	04/27/2023 7:06 PM
7238 - Disconnect three (3) connectors	Instruction	Published	04/24/2023 12:38 PM
7239 - Needle nose pliers can be used to remove connectors.	Remark	Published	05/10/2023 3:08 PM
8347 - 8346 - Remove two (2) mounting screws; Remark:8345	Procedure Step	Published	09/12/2023 9:09 AM
8346 - Remove two (2) mounting screws	Instruction	Published	09/12/2023 9:06 AM
8345 - Use medium Phillips (PH2) screwdriver. Retain screws.	Remark	Published	09/12/2023 9:09 AM
8338 - 8337 - Remove LD-260; Remark:8336	Procedure Step	Published	09/12/2023 9:01 AM
8337 - Remove LD-260	Instruction	Published	09/12/2023 9:01 AM
8336 - Retain part for reinstallation	Remark	Published	09/12/2023 9:01 AM
8600 - 8592 - Uninstall faulty RS232 to RS485 converter; Remark:	Procedure Step	Published	05/28/2024 2:32 PM
8592 - Uninstall faulty RS232 to RS485 converter	Instruction	Published	09/18/2023 11:52 AM
8349 - 7293 - Disconnect RJ-45 Ethernet cable; Remark:8367	Procedure Step	Published	09/12/2023 9:18 AM
7293 - Disconnect RJ-45 Ethernet cable	Instruction	Published	05/01/2023 8:18 AM
8367 -	Remark	Published	09/12/2023 10:44 AM
8354 - 8353 - Disconnect power/signal connector; Remark:8352	Procedure Step	Published	09/12/2023 9:30 AM
8353 - Disconnect power/signal connector	Instruction	Published	09/12/2023 9:26 AM
8352 - Needle nose pliers may be used	Remark	Published	09/12/2023 9:30 AM
8358 - 8357 - Remove mounting hardware; Remark:8356	Procedure Step	Published	09/12/2023 9:37 AM
8357 - Remove mounting hardware	Instruction	Published	09/12/2023 9:34 AM
8356 - For a VM-250, use Pliers. Retain hardware. For a TM-850, remove mounti...	Remark	Published	04/13/2025 5:57 PM
8605 - 8593 - Remove faulty RS232 to RS485 converter; Remark:	Procedure Step	Published	09/18/2023 12:48 PM
8593 - Remove faulty RS232 to RS485 converter	Instruction	Published	09/18/2023 11:57 AM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
8601 - 8594 - Install new RS232 to RS485 Converter; Remark:	Procedure Step	Published	09/18/2023 12:46 PM
8594 - Install new RS232 to RS485 Converter	Instruction	Published	09/18/2023 12:10 PM
8602 - 8595 - Mount new RS232 to RS485 converter; Remark:8596	Procedure Step	Published	09/18/2023 12:46 PM
8595 - Mount new RS232 to RS485 converter	Instruction	Published	09/18/2023 12:12 PM
8596 - Use retained hardware.	Remark	Published	09/18/2023 12:16 PM
8603 - 2757 - Reconnect wiring; Remark:8597	Procedure Step	Published	09/18/2023 12:47 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
2757 - Reconnect wiring	Instruction	Published	08/12/2021 10:35 AM
8597 - Connect power/signal connector and RJ-45 Ethernet cable.	Remark	Published	09/18/2023 12:21 PM
8604 - 8598 - Reinstall LD-260 (VM-250 only); Remark:	Procedure Step	Published	09/18/2023 12:47 PM
8598 - Reinstall LD-260 (VM-250 only)	Instruction	Published	09/18/2023 12:23 PM
7277 - 7246 - Mount new LD-260; Remark:7247	Procedure Step	Published	04/27/2023 7:07 PM
7246 - Mount new LD-260	Instruction	Published	05/10/2023 3:12 PM
7247 - Use retained screws. Use medium Phillips (PH2) screwdriver.	Remark	Published	05/10/2023 3:12 PM
7278 - 7248 - Reconnect three (3) connectors; Remark:7411	Procedure Step	Published	05/08/2023 8:31 AM
7248 - Reconnect three (3) connectors	Instruction	Published	05/10/2023 3:13 PM
7411 - Reconnect three (3) connectors	Remark	Published	05/08/2023 8:30 AM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
8503 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	09/16/2023 9:00 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
8506 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	09/24/2023 3:34 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
8588 - 7305 - Enable both infrared occupancy sensors; Remark:8559	Procedure Step	Published	09/17/2023 11:04 PM
5553 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	10/28/2022 2:19 PM
7305 - Enable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:33 AM
8559 - To reconnect sensor cable, align connectors, push towards sensor, and turn co...	Remark	Published	09/29/2023 12:05 PM
8433 - 8432 - Close all RPM doors; Remark:	Procedure Step	Published	09/14/2023 9:14 AM
8432 - Close all RPM doors	Instruction	Published	09/14/2023 9:14 AM
8434 - 8431 - Generate speed message; Remark:8430	Procedure Step	Published	09/14/2023 9:15 AM
8431 - Generate speed message	Instruction	Published	09/14/2023 9:14 AM
8430 - Stand to side of control pillar. Open door with infrared sensors.	Remark	Published	09/14/2023 9:15 AM
8606 - 7308 - Verify Nano Controller response; Remark:8599	Procedure Step	Published	09/18/2023 12:49 PM
7308 - Verify Nano Controller response	Instruction	Published	05/01/2023 8:35 AM
8599 - Nano Controller LEDs will illuminate (IN1, IN2	Remark	Published	09/18/2023 12:36 PM
8437 - 8425 - Verify speed message in CAS; Remark:8424	Procedure Step	Published	09/14/2023 9:37 AM
8425 - Verify speed message in CAS	Instruction	Published	09/14/2023 9:36 AM
8424 - Contact CAS operator to verify “SP” appears in RAVEN [Radiation Alarm and...	Remark	Published	09/14/2023 9:37 AM
8589 - 7310 - Enable tamper switches; Remark:7348	Procedure Step	Published	09/17/2023 11:07 PM
7310 - Enable tamper switches	Instruction	Published	05/01/2023 8:36 AM
7348 - Remove all magnets and/or adhesive tape from door switches.	Remark	Published	09/17/2023 10:23 PM
8507 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/24/2023 3:35 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of RS232 to RS485 Converter	Frequency	Published	09/18/2023 7:54 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches	Replacement Parts	Published	06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Needle nose pliers	Tools	Published	05/06/2020 4:10 PM
8mm Socket	Replacement Parts	Published	09/18/2023 6:02 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Disable tamper switch	Image	Published	09/07/2023 8:22 PM
Disable Tamper Switch	Image	Published	06/02/2023 2:28 PM
Infrared Receiver	Image	Published	09/17/2023 7:09 PM
Infrared Receiver DC	Image	Published	09/29/2023 11:47 AM
Infrared Disconnect Sensor Cable	Image	Published	09/17/2023 7:11 PM
Infrared Sensor Disconnect	Image	Published	09/17/2023 7:12 PM
Locate RS232 to RS485 Converter	Image	Published	09/11/2023 2:46 PM
Locate RS232 to RS485 Converter for train monitor	Image	Published	09/11/2023 2:49 PM
LD-260 Disconnect Switch Connector Removal	Image	Published	04/24/2023 12:57 PM
Remove two (2) mounting screws	Image	Published	09/12/2023 9:06 AM
Disconnect RJ-45 Ethernet cable	Image	Published	09/12/2023 9:17 AM
LD-260 Disconnect power signal connector	Image	Published	09/12/2023 9:29 AM
Remove mounting hardware	Image	Published	09/12/2023 9:36 AM
RS232 Converter Retained Screws	Image	Published	09/18/2023 12:15 PM
Reconnect RJ-45 Converter	Image	Published	09/18/2023 12:20 PM
LD-260 Disconnect Switch Screw Locations	Image	Published	04/24/2023 1:03 PM
LD-260 Disconnect Switch Connector Install	Image	Published	04/24/2023 1:19 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
Infrared Connection	Image	Published	09/29/2023 12:02 PM
Infrared Cable Installation	Image	Published	09/17/2023 10:12 PM
Infrared Sensor Cable	Image	Published	09/17/2023 10:13 PM
Open door with infrared sensors	Image	Published	09/14/2023 9:01 AM
PLC Response	Image	Published	09/18/2023 12:35 PM
Remove all magnets and or adhesive tape from door switches	Image	Published	09/08/2023 4:18 PM
Remove Magnet on Tamper Switch	Image	Published	06/02/2023 4:31 PM

Read more about RPM RS232 to RS485 Converter Replacement

RPM Neutron Detector Helium-3 (He3) Tube Replacement

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
7621 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	06/29/2023 5:37 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7454 - 7290 - Disable tamper switches; Remark:7416	Procedure Step	Published	06/02/2023 5:25 PM
7290 - Disable tamper switches	Instruction	Published	05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...	Remark	Published	06/02/2023 1:18 PM
8561 - 7291 - Disable both infrared occupancy sensors; Remark:8514	Procedure Step	Published	09/18/2023 12:05 AM
5291 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	10/24/2022 8:35 AM
7291 - Disable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:15 AM
8514 - Verify sensors mounted in control pillar door are receivers.	Remark	Published	09/29/2023 11:52 AM
9205 - To disconnect sensor cable, turn collar counterclockwise and pull away from s...	Remark	Published	09/29/2023 11:52 AM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
8591 - 8515 - Uninstall Faulty Neutron Tube; Remark:	Procedure Step	Published	09/18/2023 12:10 AM
8515 - Uninstall Faulty Neutron Tube	Instruction	Published	09/17/2023 7:24 PM
8562 - 8516 - Disconnect cable from faulty helium-3 (He3) tube; Remark:8517	Procedure Step	Published	09/17/2023 10:38 PM
8516 - Disconnect cable from faulty helium-3 (He3) tube	Instruction	Published	09/17/2023 7:25 PM
8517 - Push toward connection, turn coupling nut counterclockwise, and pull away fro...	Remark	Published	09/17/2023 7:30 PM
8563 - 8518 - Remove four (4) front panel screws; Remark:8519	Procedure Step	Published	09/17/2023 10:39 PM
8518 - Remove four (4) front panel screws	Instruction	Published	09/17/2023 7:32 PM
8519 - Use a large Phillips (PH3) screwdriver. There should be four (4) screws, but ...	Remark	Published	09/17/2023 7:37 PM
8564 - 6748 - Remove front panel; Remark:	Procedure Step	Published	09/17/2023 10:39 PM
6748 - Remove front panel	Instruction	Published	12/09/2022 3:49 PM
8565 - 8520 - Remove stabilizing brace screws; Remark:8521	Procedure Step	Published	09/17/2023 10:40 PM
8520 - Remove stabilizing brace screws	Instruction	Published	09/17/2023 7:40 PM
8521 - There should be two stabilizing braces for each He3 tube; configurations migh...	Remark	Published	09/17/2023 7:45 PM
8566 - 8523 - Loosen bracket screw (if applicable); Remark:8525	Procedure Step	Published	09/17/2023 10:42 PM
8522 - Caution : Tube may fall out of detector assembly when bracket screw is removed.	Annotation	Published	09/17/2023 7:59 PM
9605 - Note : This step is only needed if cleaning He3 tube from upper detector.	Annotation	Published	04/13/2025 6:03 PM
8523 - Loosen bracket screw (if applicable)	Instruction	Published	09/17/2023 8:00 PM
8525 - If there is more than one screw, completely remove one. Use medium Phillips (...	Remark	Published	09/29/2023 12:12 PM
8567 - 8526 - Rotate bracket (if applicable); Remark:8527	Procedure Step	Published	09/17/2023 10:43 PM
8526 - Rotate bracket (if applicable)	Instruction	Published	09/17/2023 8:13 PM
8527 - Rotate neutron bracket	Remark	Published	04/13/2025 5:58 PM
8568 - 8528 - Remove He3 tube; Remark:8529	Procedure Step	Published	09/17/2023 10:44 PM
8528 - Remove He3 tube	Instruction	Published	09/17/2023 8:24 PM
8529 - Slide tube up through hole and then pull out of moderator.	Remark	Published	04/13/2025 6:11 PM
8569 - 8530 - Remove stabilizing braces; Remark:8531	Procedure Step	Published	09/17/2023 10:45 PM
8530 - Remove stabilizing braces	Instruction	Published	09/17/2023 8:31 PM
8531 - Slide stabilizing braces off He3 tube.	Remark	Published	09/17/2023 8:32 PM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
8571 - 8533 - Install New He3 Tube; Remark:	Procedure Step	Published	09/17/2023 10:46 PM
8533 - Install New He3 Tube	Instruction	Published	09/17/2023 8:43 PM
8572 - 8534 - Place stabilizing braces onto new He3 tube; Remark:	Procedure Step	Published	09/17/2023 10:47 PM
8534 - Place stabilizing braces onto new He3 tube	Instruction	Published	09/17/2023 8:44 PM
8573 - 8535 - Insert new He3 tube into moderator; Remark:	Procedure Step	Published	09/17/2023 10:48 PM
8535 - Insert new He3 tube into moderator	Instruction	Published	09/17/2023 8:46 PM
8574 - 8526 - Rotate bracket (if applicable); Remark:8536	Procedure Step	Published	09/17/2023 10:48 PM
8536 - Rotate He3 tube bracket	Remark	Published	09/17/2023 8:48 PM
8575 - 8537 - Tighten bracket screw (if applicable); Remark:8538	Procedure Step	Published	09/17/2023 10:49 PM
8537 - Tighten bracket screw (if applicable)	Instruction	Published	09/17/2023 8:50 PM
8538 - Use medium Phillips (PH2) screwdriver.	Remark	Published	09/17/2023 8:51 PM
8576 - 8539 - Reinstall stabilizing braces screws; Remark:8540	Procedure Step	Published	09/17/2023 10:50 PM
8539 - Reinstall stabilizing braces screws	Instruction	Published	09/17/2023 8:53 PM
8540 - Use medium Phillips (PH2) screwdriver.	Remark	Published	09/17/2023 8:54 PM
8577 - 8541 - Reinstall front panel with four (4) screws; Remark:8542	Procedure Step	Published	09/17/2023 10:51 PM
8541 - Reinstall front panel with four (4) screws	Instruction	Published	09/17/2023 8:56 PM
8542 - Use large Phillips (PH3) screwdriver.	Remark	Published	09/17/2023 8:59 PM
8578 - 8543 - Reconnect cable to He3 tube; Remark:8544	Procedure Step	Published	09/17/2023 10:52 PM
5553 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	10/28/2022 2:19 PM
8543 - Reconnect cable to He3 tube	Instruction	Published	09/17/2023 9:01 PM
8544 - Rotate to align connector notches. Push toward connection and turn coupling n...	Remark	Published	09/17/2023 9:05 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
8579 - 8545 - Isolate new He3 tube; Remark:8547	Procedure Step	Published	09/17/2023 10:53 PM
8546 - Caution : Do not disconnect cable from new tube	Annotation	Published	09/17/2023 9:17 PM
8545 - Isolate new He3 tube	Instruction	Published	09/17/2023 9:16 PM
8547 - Disconnect cables from all He3 tubes in moderator (white box) except	Remark	Published	09/17/2023 9:19 PM
8580 - 8548 - Navigate to SHOW COUNTS for neutron channels; Remark:8549	Procedure Step	Published	09/17/2023 10:57 PM
8548 - Navigate to SHOW COUNTS for neutron channels	Instruction	Published	09/17/2023 9:22 PM
8549 - On SC-770, press 01234# Then, press 2:	Remark	Published	09/17/2023 9:26 PM
8581 - 8550 - Place neutron source on neutron detector; Remark:8551	Procedure Step	Published	09/17/2023 10:57 PM
8550 - Place neutron source on neutron detector	Instruction	Published	09/17/2023 9:28 PM
8551 - Secure source to middle of detector with adhesive tape.	Remark	Published	09/17/2023 9:31 PM
8582 - 9606 - Verify counts from cleaned He3 tube; Remark:8553	Procedure Step	Published	09/17/2023 10:58 PM
9606 - Verify counts from cleaned He3 tube	Instruction	Published	10/11/2023 11:33 AM
8553 - Neutron counts will increase on the channel with the new He3 tube	Remark	Published	09/17/2023 9:34 PM
8583 - 2581 - Remove radioactive source; Remark:	Procedure Step	Published	09/17/2023 11:00 PM
2581 - Remove radioactive source	Instruction	Published	08/11/2021 3:52 PM
8584 - 8458 - Exit programming mode; Remark:8554	Procedure Step	Published	09/17/2023 11:00 PM
8458 - Exit programming mode	Instruction	Published	09/15/2023 4:21 PM
8554 - On SC-770, press # button until main controller screen is di...	Remark	Published	09/17/2023 9:40 PM
8585 - 8555 - Reconnect all neutron detectors; Remark:8556	Procedure Step	Published	09/17/2023 11:01 PM
8555 - Reconnect all neutron detectors	Instruction	Published	09/17/2023 9:53 PM
8556 - Connecting neutron cable	Remark	Published	09/17/2023 9:55 PM
8586 - 8557 - Perform functional compliance test; Remark:8558	Procedure Step	Published	09/17/2023 11:02 PM
8557 - Perform functional compliance test	Instruction	Published	09/17/2023 10:00 PM
8558 - DET-RPM-RAP-RM05, RPM Functional Compliance Test.	Remark	Published	09/17/2023 10:02 PM
8588 - 7305 - Enable both infrared occupancy sensors; Remark:8559	Procedure Step	Published	09/17/2023 11:04 PM
7305 - Enable both infrared occupancy sensors	Instruction	Published	05/01/2023 8:33 AM
8559 - To reconnect sensor cable, align connectors, push towards sensor, and turn co...	Remark	Published	09/29/2023 12:05 PM
8589 - 7310 - Enable tamper switches; Remark:7348	Procedure Step	Published	09/17/2023 11:07 PM
7310 - Enable tamper switches	Instruction	Published	05/01/2023 8:36 AM
7348 - Remove all magnets and/or adhesive tape from door switches.	Remark	Published	09/17/2023 10:23 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
minutes	Duration	Published	05/26/2022 11:41 AM
Upon failure of neutron detector He3 tube	Frequency	Published	09/17/2023 11:37 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches	Replacement Parts	Published	06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Large Phillips (PH3) screwdriver	Tools	Published	09/17/2023 11:37 PM
Ladder: 2 meters, 6 feet tall; non-conducting	Replacement Parts	Published	09/01/2023 9:34 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Disable tamper switch	Image	Published	09/07/2023 8:22 PM
Disable Tamper Switch	Image	Published	06/02/2023 2:28 PM
Infrared Receiver	Image	Published	09/17/2023 7:09 PM
Infrared Receiver DC	Image	Published	09/29/2023 11:47 AM
Infrared Disconnect Sensor Cable	Image	Published	09/17/2023 7:11 PM
Infrared Sensor Disconnect	Image	Published	09/17/2023 7:12 PM
Neutron Connector Removal	Image	Published	09/17/2023 7:28 PM
Neutron Panel Screws	Image	Published	09/17/2023 7:36 PM
Neutron Brace	Image	Published	09/17/2023 7:45 PM
Loosen Neutron Bracket	Image	Published	09/17/2023 7:53 PM
Loosen Neutron Bracket	Image	Published	09/17/2023 7:54 PM
Rotate Neutron Bracket_1	Image	Published	09/17/2023 7:56 PM
Rotate Neutron Bracket	Image	Published	09/17/2023 7:57 PM
Remove He3 Tube	Image	Published	09/17/2023 8:22 PM
Pull He3 Tube	Image	Published	09/17/2023 8:23 PM
Remove He3 Tube Braces	Image	Published	09/17/2023 8:29 PM
Return Rotated Neutron Bracket	Image	Published	09/17/2023 8:41 PM
Reconnect Neutron Cables	Image	Published	09/17/2023 9:03 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
Source on Neutron Detector	Image	Published	09/17/2023 9:29 PM
SC-770 Neutron Counts	Image	Published	09/17/2023 9:34 PM
Infrared Connection	Image	Published	09/29/2023 12:02 PM
Infrared Cable Installation	Image	Published	09/17/2023 10:12 PM
Infrared Sensor Cable	Image	Published	09/17/2023 10:13 PM
Remove all magnets and or adhesive tape from door switches	Image	Published	09/08/2023 4:18 PM
Remove Magnet on Tamper Switch	Image	Published	06/02/2023 4:31 PM

Read more about RPM Neutron Detector Helium-3 (He3) Tube Replacement

RPM Sonalert Module Replacement

Last Updated: 04/27/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
8468 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/16/2023 4:47 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
8489 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/24/2023 9:51 AM
7265 - Warning : Traffic should temporarily be rerouted or halted during this procedure to ens...	Annotation	Published	04/27/2023 1:42 PM
8490 - 7592 - Inform system operators; Remark:	Procedure Step	Published	09/16/2023 8:49 PM
7592 - Inform system operators	Instruction	Published	06/29/2023 3:20 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
8492 - 8469 - Uninstall Faulty Sonalert Module; Remark:	Procedure Step	Published	09/16/2023 8:51 PM
8469 - Uninstall Faulty Sonalert Module	Instruction	Published	09/16/2023 10:05 PM
8494 - 8472 - Isolate faulty neutron Sonalert module; Remark:8473	Procedure Step	Published	09/16/2023 8:53 PM
8475 - Note : Sonalert modules produce an audio alert during a Power On Self-Test (POST). P...	Annotation	Published	09/16/2023 5:54 PM
8472 - Isolate faulty neutron Sonalert module	Instruction	Published	09/16/2023 5:30 PM
8473 - The Sonalert below the blue LED is for neutron alarms. It em...	Remark	Published	09/16/2023 5:33 PM
8493 - 8470 - Isolate faulty gamma Sonalert module; Remark:8471	Procedure Step	Published	09/16/2023 8:52 PM
8470 - Isolate faulty gamma Sonalert module	Instruction	Published	09/16/2023 5:30 PM
8471 - The Sonalert below the red LED is for gamma alarms. It emits...	Remark	Published	09/16/2023 5:27 PM
8495 - 8476 - Disconnect wiring from faulty Sonalert module; Remark:8477	Procedure Step	Published	09/16/2023 9:54 PM
7352 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	05/03/2023 11:27 AM
8476 - Disconnect wiring from faulty Sonalert module	Instruction	Published	09/16/2023 5:57 PM
8477 - Neutron Sonalert Module	Remark	Published	04/13/2025 5:58 PM
9174 - Gamma Sonalert Module	Remark	Published	04/13/2025 6:09 PM
8496 - 8478 - Unscrew mounting ring; Remark:8479	Procedure Step	Published	09/16/2023 8:55 PM
8478 - Unscrew mounting ring	Instruction	Published	09/16/2023 6:08 PM
8479 - Rotate threaded ring counter-clockwise. It may be necessary to use an adjusta...	Remark	Published	09/16/2023 6:13 PM
8497 - 8480 - Remove faulty Sonalert module; Remark:	Procedure Step	Published	09/16/2023 8:56 PM
8480 - Remove faulty Sonalert module	Instruction	Published	09/16/2023 6:14 PM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
8499 - 8481 - Install New Sonalert Module; Remark:	Procedure Step	Published	09/16/2023 8:57 PM
8481 - Install New Sonalert Module	Instruction	Published	09/16/2023 6:18 PM
8500 - 8482 - Mount new Sonalert module; Remark:8483	Procedure Step	Published	09/16/2023 8:58 PM
8482 - Mount new Sonalert module	Instruction	Published	09/16/2023 6:19 PM
8483 - Place Sonalert module through hole in door and install the threaded ring.&nbs...	Remark	Published	09/16/2023 6:20 PM
8501 - 8484 - Connect wires to Sonalert module; Remark:9176	Procedure Step	Published	09/16/2023 8:59 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
8484 - Connect wires to Sonalert module	Instruction	Published	09/16/2023 6:22 PM
9176 - Neutron alarm Sonalert connections: Positive termi...	Remark	Published	09/28/2023 2:19 PM
9175 - Gamma alarm Sonalert connections: Positive termina...	Remark	Published	09/28/2023 2:04 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
8503 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	09/16/2023 9:00 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
8504 - 8486 - Verify operation of new Sonalert; Remark:8487	Procedure Step	Published	09/16/2023 10:56 PM
8486 - Verify operation of new Sonalert	Instruction	Published	09/16/2023 6:55 PM
8487 - Both neutron and gamma Sonalert modules produce an audio alert during Power O...	Remark	Published	09/16/2023 7:00 PM
8506 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	09/24/2023 3:34 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
8507 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/24/2023 3:35 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of Sonalert module	Frequency	Published	09/16/2023 9:36 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Adjustable wrench	Replacement Parts	Published	06/02/2023 10:08 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Neutron Alarm	Image	Published	09/16/2023 5:28 PM
Gamma Sonalert	Image	Published	09/16/2023 5:26 PM
Neutron Speaker	Image	Published	09/16/2023 6:01 PM
Gamma Speaker	Image	Published	09/16/2023 6:00 PM
Unscrew Sonalert Ring	Image	Published	09/16/2023 6:10 PM
Neutron Terminal	Image	Published	09/28/2023 2:05 PM
Gamma Terminal.png	Image	Published	09/16/2023 6:39 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM

Read more about RPM Sonalert Module Replacement

RPM ThetaController Installation

Last Updated: 04/27/2025 1:41 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7454 - 7290 - Disable tamper switches; Remark:7416	Procedure Step	Published	06/02/2023 5:25 PM
7290 - Disable tamper switches	Instruction	Published	05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...	Remark	Published	06/02/2023 1:18 PM
8281 - 8280 - Disable both infrared occupancy sensors; Remark:8279	Procedure Step	Published	09/07/2023 8:39 PM
7351 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	05/03/2023 11:25 AM
8280 - Disable both infrared occupancy sensors	Instruction	Published	09/07/2023 8:31 PM
8279 - Verify sensors mounted in control pillar door are receivers	Remark	Published	09/07/2023 8:39 PM
8287 - To disconnect sensor cable, turn collar counterclockwise and pull away from s...	Remark	Published	09/08/2023 12:34 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
8344 - 8343 - Locate RS232 to RS485 Converter; Remark:8341	Procedure Step	Published	09/12/2023 8:57 AM
8343 - Locate RS232 to RS485 Converter	Instruction	Published	09/12/2023 8:55 AM
8341 - For vehicle monitors (VM-250), the converter is located behind the LD-260...	Remark	Published	09/12/2023 8:56 AM
8342 - For train monitors (TM-850), the converter is usually located in the electron...	Remark	Published	09/12/2023 8:57 AM
8340 - 8339 - Uninstall LD-260 (VM-250 only); Remark:	Procedure Step	Published	09/12/2023 8:59 AM
8339 - Uninstall LD-260 (VM-250 only)	Instruction	Published	09/12/2023 8:58 AM
7272 - 7238 - Disconnect three (3) connectors; Remark:7239	Procedure Step	Published	04/27/2023 7:06 PM
5291 - Note : It is good practice to verify all cables and connectors are labeled prior to ...	Annotation	Published	10/24/2022 8:35 AM
7238 - Disconnect three (3) connectors	Instruction	Published	04/24/2023 12:38 PM
7239 - Needle nose pliers can be used to remove connectors.	Remark	Published	05/10/2023 3:08 PM
8347 - 8346 - Remove two (2) mounting screws; Remark:8345	Procedure Step	Published	09/12/2023 9:09 AM
8346 - Remove two (2) mounting screws	Instruction	Published	09/12/2023 9:06 AM
8345 - Use medium Phillips (PH2) screwdriver. Retain screws.	Remark	Published	09/12/2023 9:09 AM
8338 - 8337 - Remove LD-260; Remark:8336	Procedure Step	Published	09/12/2023 9:01 AM
8337 - Remove LD-260	Instruction	Published	09/12/2023 9:01 AM
8336 - Retain part for reinstallation	Remark	Published	09/12/2023 9:01 AM
8351 - 8350 - Uninstall RS232 to RS485 converter; Remark:	Procedure Step	Published	09/12/2023 9:12 AM
8350 - Uninstall RS232 to RS485 converter	Instruction	Published	09/12/2023 9:12 AM
8349 - 7293 - Disconnect RJ-45 Ethernet cable; Remark:8367	Procedure Step	Published	09/12/2023 9:18 AM
7293 - Disconnect RJ-45 Ethernet cable	Instruction	Published	05/01/2023 8:18 AM
8367 -	Remark	Published	09/12/2023 10:44 AM
8354 - 8353 - Disconnect power/signal connector; Remark:8352	Procedure Step	Published	09/12/2023 9:30 AM
8353 - Disconnect power/signal connector	Instruction	Published	09/12/2023 9:26 AM
8352 - Needle nose pliers may be used	Remark	Published	09/12/2023 9:30 AM
8358 - 8357 - Remove mounting hardware; Remark:8356	Procedure Step	Published	09/12/2023 9:37 AM
8357 - Remove mounting hardware	Instruction	Published	09/12/2023 9:34 AM
8356 - For a VM-250, use Pliers. Retain hardware. For a TM-850, remove mounti...	Remark	Published	04/13/2025 5:57 PM
8359 - 8355 - Remove RS232 to RS485 converter; Remark:	Procedure Step	Published	09/12/2023 9:37 AM
8355 - Remove RS232 to RS485 converter	Instruction	Published	09/12/2023 9:37 AM
8366 - 8364 - Label component; Remark:8363	Procedure Step	Published	09/12/2023 10:03 AM
8365 - Note : This component is no longer required.	Annotation	Published	09/12/2023 10:03 AM
8364 - Label component	Instruction	Published	09/12/2023 10:01 AM
8363 - Use a tag or tape. Include date of removal, description of failure symptoms, ...	Remark	Published	09/12/2023 10:02 AM
8362 - 8361 - Uninstall Nano Controller; Remark:	Procedure Step	Published	09/12/2023 10:05 AM
8361 - Uninstall Nano Controller	Instruction	Published	04/20/2025 4:38 PM
8370 - 8369 - Disconnect RJ-45 Ethernet cable; Remark:8368	Procedure Step	Published	09/25/2023 7:21 PM
8369 - Disconnect RJ-45 Ethernet cable	Instruction	Published	09/12/2023 10:46 AM
8368 -	Remark	Published	09/12/2023 10:46 AM
8377 - 8376 - Disconnect occupancy sensor wires; Remark:8375	Procedure Step	Published	09/25/2023 7:23 PM
8376 - Disconnect occupancy sensor wires	Instruction	Published	09/12/2023 10:57 AM
8375 - Use small slotted screwdriver. Remove wires from I1 terminal...	Remark	Published	09/12/2023 11:01 AM
8378 - 8374 - Disconnect power wires; Remark:8373	Procedure Step	Published	09/25/2023 7:24 PM
8374 - Disconnect power wires	Instruction	Published	09/12/2023 11:01 AM
8373 - These wires go to Terminal Block 1 (TB1). Use small slotted screwdriver	Remark	Published	09/12/2023 11:03 AM
8379 - 8372 - Disconnect occupancy output wire; Remark:8371	Procedure Step	Published	09/25/2023 7:26 PM
8372 - Disconnect occupancy output wire	Instruction	Published	09/12/2023 11:03 AM
8371 - Use small slotted screwdriver. Remove green wire from Q1 ter...	Remark	Published	09/12/2023 11:04 AM
8383 - 8381 - Remove Nano Controller; Remark:8380	Procedure Step	Published	09/12/2023 11:15 AM
8382 - Note : Nano Controller installation may differ from configuration shown in this proc...	Annotation	Published	09/12/2023 11:16 AM
8381 - Remove Nano Controller	Instruction	Published	09/12/2023 11:14 AM
8380 - Use slotted screwdriver to pull down tab and rotate Nano Controller up. Use m...	Remark	Published	09/12/2023 11:15 AM
8398 - 8396 - Label component; Remark:8395	Procedure Step	Published	09/13/2023 1:29 PM
8397 - Note : This component is no longer required	Annotation	Published	09/13/2023 1:29 PM
8396 - Label component	Instruction	Published	09/13/2023 1:28 PM
8395 - Use a tag or tape. Include date of removal, description of failure symptoms, ...	Remark	Published	09/13/2023 1:29 PM
8394 - 8393 - Install ThetaController; Remark:	Procedure Step	Published	09/13/2023 1:31 PM
8393 - Install ThetaController	Instruction	Published	09/13/2023 1:30 PM
8390 - 8389 - Lower mounting tab; Remark:8388	Procedure Step	Published	09/13/2023 1:39 PM
8403 - Note : Depending on the RPM configuration, it may be easier to attach the ThetaContr...	Annotation	Published	09/13/2023 1:52 PM
8389 - Lower mounting tab	Instruction	Published	09/13/2023 1:31 PM
8388 - The tab on the back of the ThetaController must be in the DOWN position to in...	Remark	Published	09/13/2023 1:39 PM
8391 - 8387 - Set ThetaController in place; Remark:8386	Procedure Step	Published	09/13/2023 1:44 PM
8387 - Set ThetaController in place	Instruction	Published	09/13/2023 1:43 PM
8386 - Hook ThetaController to top of mounting rail and rotate down.	Remark	Published	09/13/2023 1:44 PM
8392 - 8385 - Lock mounting tab; Remark:8384	Procedure Step	Published	09/13/2023 1:49 PM
8385 - Lock mounting tab	Instruction	Published	09/13/2023 1:48 PM
8384 - On bottom of ThetaController, push tab up to lock into place.	Remark	Published	09/13/2023 1:49 PM
8404 - 8402 - Connect speed output wire to B+ terminal; Remark:8401	Procedure Step	Published	09/13/2023 1:59 PM
5553 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	10/28/2022 2:19 PM
8402 - Connect speed output wire to B+ terminal	Instruction	Published	09/13/2023 1:58 PM
8401 - Remove wire from (+) terminal on RS232 to RS485 converter power/signal connec...	Remark	Published	09/13/2023 1:58 PM
8405 - 8400 - Connect speed output wire to A- terminal; Remark:8399	Procedure Step	Published	09/13/2023 2:05 PM
8400 - Connect speed output wire to A- terminal	Instruction	Published	09/13/2023 2:02 PM
8399 - Remove wire from (-) terminal on RS232 to RS485 converter power/signal connec...	Remark	Published	09/13/2023 2:05 PM
8414 - 8413 - Check top connections; Remark:8412	Procedure Step	Published	09/13/2023 2:12 PM
8413 - Check top connections	Instruction	Published	09/13/2023 2:10 PM
8412 -	Remark	Published	09/13/2023 2:12 PM
8415 - 8411 - Connect occupancy input to IR1 terminal; Remark:8410	Procedure Step	Published	09/13/2023 2:17 PM
8411 - Connect occupancy input to IR1 terminal	Instruction	Published	09/13/2023 2:16 PM
8410 - Use wire from I1 terminal on Nano Controller (usually black color). This wire...	Remark	Published	09/13/2023 2:17 PM
8416 - 8409 - Connect occupancy input to IR2 terminal; Remark:8408	Procedure Step	Published	09/13/2023 2:20 PM
8409 - Connect occupancy input to IR2 terminal	Instruction	Published	09/13/2023 2:19 PM
8408 - Use wire from I2 terminal on Nano Controller (usually black color). This wire...	Remark	Published	09/13/2023 2:20 PM
8417 - 8407 - Connect occupancy output to OCC terminal; Remark:8406	Procedure Step	Published	09/13/2023 2:22 PM
8407 - Connect occupancy output to OCC terminal	Instruction	Published	09/13/2023 2:21 PM
8406 - Use wire from Q1 terminal on Nano Controller (usually green color). The other...	Remark	Published	09/13/2023 2:22 PM
8422 - 8419 - Connect power wire to 12V terminal; Remark:8418	Procedure Step	Published	09/14/2023 8:37 AM
8419 - Connect power wire to 12V terminal	Instruction	Published	09/14/2023 8:31 AM
8418 - Use wire from 12 VDC IN (+) terminal on the Nano Controller (usually red colo...	Remark	Published	09/14/2023 8:37 AM
8423 - 8421 - Connect ground wire to GND terminal; Remark:8420	Procedure Step	Published	09/14/2023 9:04 AM
8421 - Connect ground wire to GND terminal	Instruction	Published	09/14/2023 8:44 AM
8420 - Use wire from 12 VDC IN (-) terminal on the Nano Controller (usually red colo...	Remark	Published	09/14/2023 9:04 AM
8440 - 8439 - Check bottom connections; Remark:8438	Procedure Step	Published	09/14/2023 9:11 AM
8439 - Check bottom connections	Instruction	Published	09/14/2023 9:10 AM
8438 -	Remark	Published	09/14/2023 9:11 AM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7468 - 7304 - Confirm RPM has restarted correctly; Remark:7487	Procedure Step	Published	06/02/2023 5:36 PM
7304 - Confirm RPM has restarted correctly	Instruction	Published	05/01/2023 8:31 AM
7487 - The SC-770 controller will display "OK" following Power On Self-Test (POST) a...	Remark	Published	06/02/2023 10:35 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
8317 - 8316 - Enable both infrared occupancy sensors; Remark:8315	Procedure Step	Published	09/08/2023 4:14 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.	Annotation	Published	04/24/2023 2:32 PM
8316 - Enable both infrared occupancy sensors	Instruction	Published	09/08/2023 4:11 PM
8315 - To reconnect sensor cable, align connectors, push towards sensor, and turn th...	Remark	Published	09/08/2023 4:13 PM
8433 - 8432 - Close all RPM doors; Remark:	Procedure Step	Published	09/14/2023 9:14 AM
8432 - Close all RPM doors	Instruction	Published	09/14/2023 9:14 AM
8434 - 8431 - Generate speed message; Remark:8430	Procedure Step	Published	09/14/2023 9:15 AM
8431 - Generate speed message	Instruction	Published	09/14/2023 9:14 AM
8430 - Stand to side of control pillar. Open door with infrared sensors.	Remark	Published	09/14/2023 9:15 AM
8435 - 8429 - Verify ThetaController response; Remark:8428	Procedure Step	Published	09/14/2023 9:34 AM
8429 - Verify ThetaController response	Instruction	Published	09/14/2023 9:15 AM
8428 - IR1 and IR2 will be illuminated	Remark	Published	09/14/2023 9:34 AM
8436 - 8427 - Check speed value; Remark:8426	Procedure Step	Published	09/14/2023 9:36 AM
8427 - Check speed value	Instruction	Published	09/14/2023 9:35 AM
8426 - Press button to display speed information for latest occupancy on ThetaContro...	Remark	Published	09/14/2023 9:36 AM
8437 - 8425 - Verify speed message in CAS; Remark:8424	Procedure Step	Published	09/14/2023 9:37 AM
8425 - Verify speed message in CAS	Instruction	Published	09/14/2023 9:36 AM
8424 - Contact CAS operator to verify “SP” appears in RAVEN [Radiation Alarm and...	Remark	Published	09/14/2023 9:37 AM
8318 - 7450 - Enable tamper switches; Remark:7348	Procedure Step	Published	09/08/2023 4:20 PM
7450 - Enable tamper switches	Instruction	Published	06/02/2023 4:42 PM
7348 - Remove all magnets and/or adhesive tape from door switches.	Remark	Published	09/17/2023 10:23 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
minutes	Duration	Published	05/26/2022 11:41 AM
Upon failure of Nano Controller or RS232 to RS485 converter	Frequency	Published	09/11/2023 11:57 AM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches	Replacement Parts	Published	06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Small slotted precision screwdriver	Replacement Parts	Published	05/04/2023 4:38 PM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Protective headwear: glasses, hard hat	Replacement Parts	Published	05/10/2023 3:31 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
Disable tamper switch	Image	Published	09/07/2023 8:22 PM
Disable Tamper Switch	Image	Published	06/02/2023 2:28 PM
infrared sensor receiver	Image	Published	09/07/2023 8:37 PM
occupancy sensor receiver	Image	Published	09/07/2023 8:38 PM
Disconnect sensor cable	Image	Published	09/08/2023 12:27 PM
Pull cable away from sensor	Image	Published	09/08/2023 12:33 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
Locate RS232 to RS485 Converter	Image	Published	09/11/2023 2:46 PM
Locate RS232 to RS485 Converter for train monitor	Image	Published	09/11/2023 2:49 PM
LD-260 Disconnect Switch Connector Removal	Image	Published	04/24/2023 12:57 PM
Remove two (2) mounting screws	Image	Published	09/12/2023 9:06 AM
Disconnect RJ-45 Ethernet cable	Image	Published	09/12/2023 9:17 AM
LD-260 Disconnect power signal connector	Image	Published	09/12/2023 9:29 AM
Remove mounting hardware	Image	Published	09/12/2023 9:36 AM
nanocontroller - Disconnect RJ-45 Ethernet cable	Image	Published	09/12/2023 10:40 AM
Disconnect occupancy sensor wires	Image	Published	09/12/2023 10:50 AM
Disconnect power wires	Image	Published	09/12/2023 10:52 AM
Disconnect occupancy output wire	Image	Published	09/12/2023 10:55 AM
Remove Nano Controller	Image	Published	09/12/2023 11:07 AM
Remove Nano Controller 2	Image	Published	09/12/2023 11:08 AM
ThetaController lower mounting tab	Image	Published	09/13/2023 1:37 PM
Set ThetaController	Image	Published	09/13/2023 1:41 PM
ThetaController lock mounting tab	Image	Published	09/13/2023 1:48 PM
Connect speed output wire to B+ terminal	Image	Published	09/13/2023 1:57 PM
Connect speed output wire to A- terminal	Image	Published	09/13/2023 2:04 PM
Check top connections	Image	Published	09/13/2023 2:11 PM
Connect occupancy input to IR1 terminal	Image	Published	09/13/2023 2:14 PM
Connect occupancy input to IR2 terminal	Image	Published	09/13/2023 2:18 PM
Connect occupancy output to OCC terminal	Image	Published	09/13/2023 2:21 PM
Connect power wire to 12V terminal	Image	Published	09/14/2023 8:35 AM
Connect ground wire to GND terminal	Image	Published	09/14/2023 8:50 AM
Check bottom connections	Image	Published	09/14/2023 8:54 AM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
reconnect occupancy sensors	Image	Published	09/08/2023 4:06 PM
reconnect occupancy sensors 2	Image	Published	09/08/2023 4:08 PM
reconnect occupancy sensors 3	Image	Published	09/08/2023 4:10 PM
Open door with infrared sensors	Image	Published	09/14/2023 9:01 AM
Verify ThetaController response	Image	Published	09/14/2023 9:21 AM
Check speed value	Image	Published	09/14/2023 9:22 AM
Check speed value 2	Image	Published	09/14/2023 9:23 AM
Remove all magnets and or adhesive tape from door switches	Image	Published	09/08/2023 4:18 PM
Remove Magnet on Tamper Switch	Image	Published	06/02/2023 4:31 PM

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