RPM Cabinet Door Gasket Replacement

Last Updated: 05/01/2025 1:46 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
1402 - 7927 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/30/2022 1:47 PM
7927 - Establish Initial Conditions
Instruction
Published
07/12/2023 12:23 AM
10199 - 10198 - Assess if weather conditions are suitable to complete the full procedure ...; Remark:10197
Procedure Step
Published
10/24/2023 8:01 PM
10198 - Assess if weather conditions are suitable to complete the full procedure ...
Instruction
Published
10/24/2023 8:00 PM
10197 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...
Remark
Published
10/24/2023 8:01 PM
7268 - 7231 - Close lane; Remark:7233
Procedure Step
Published
04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
09/27/2023 9:09 AM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...
Remark
Published
04/24/2023 12:18 PM
10196 - 10192 - Remove Old Gasket; Remark:
Procedure Step
Published
10/24/2023 8:05 PM
10192 - Remove Old Gasket
Instruction
Published
10/24/2023 8:02 PM
10188 - 10187 - Use putty knife to scrape gasket from door; Remark:10186
Procedure Step
Published
10/24/2023 8:06 PM
10193 - Note : Replacement gasket must be obtained prior to starting. The peel and stick gas...
Annotation
Published
10/24/2023 8:03 PM
10194 - Note : May be ordered from Rapiscan on a “per foot” basis, Part No. 6987G.
Annotation
Published
10/24/2023 8:03 PM
10195 - Note : For ordering, the total length required is shown in Total Gasket Length table...
Annotation
Published
10/24/2023 8:05 PM
10187 - Use putty knife to scrape gasket from door
Instruction
Published
10/24/2023 8:06 PM
10186 - Use care to not scrape the paint.
Remark
Published
10/24/2023 8:06 PM
10189 - 10185 - Discard loose material; Remark:
Procedure Step
Published
10/24/2023 8:07 PM
10185 - Discard loose material
Instruction
Published
10/24/2023 8:07 PM
10190 - 10184 - Apply acetone directly onto residue; Remark:10182
Procedure Step
Published
10/24/2023 8:08 PM
10184 - Apply acetone directly onto residue
Instruction
Published
10/24/2023 8:08 PM
10182 - Either spray or squirt Acetone onto residue and allow soaking for a few minut...
Remark
Published
10/24/2023 8:08 PM
10183 - Use care to not scrape the paint. A razor blade and acetone may be necessary ...
Remark
Published
10/24/2023 8:08 PM
10191 - 10181 - Remove any remaining adhesive; Remark:10180
Procedure Step
Published
10/24/2023 8:09 PM
10181 - Remove any remaining adhesive
Instruction
Published
10/24/2023 8:09 PM
10180 - Use additional acetone and paper towels as needed.
Remark
Published
10/24/2023 8:09 PM
10179 - 10178 - Prep Area for Install of New Gasket; Remark:
Procedure Step
Published
10/24/2023 8:11 PM
10178 - Prep Area for Install of New Gasket
Instruction
Published
10/24/2023 8:11 PM
10175 - 10174 - Clean affected surface with rubbing alcohol and paper towels; Remark:10173
Procedure Step
Published
10/24/2023 8:12 PM
10174 - Clean affected surface with rubbing alcohol and paper towels
Instruction
Published
10/24/2023 8:12 PM
10173 - Remaining adhesive will become slightly sticky.
Remark
Published
10/24/2023 8:12 PM
10176 - 10172 - Wait until conditions are optimal; Remark:10169
Procedure Step
Published
10/24/2023 8:15 PM
10172 - Wait until conditions are optimal
Instruction
Published
10/24/2023 8:13 PM
10169 - To help promote a strong bond, the surface area needs to be free of the origi...
Remark
Published
10/24/2023 8:13 PM
10170 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...
Remark
Published
10/24/2023 8:14 PM
10171 - If removing the doors, be sure to protect the electronics and detectors from ...
Remark
Published
10/24/2023 8:14 PM
10177 - 10167 - Measure and cut appropriate lengths of gasket material required; Remark:10164
Procedure Step
Published
10/24/2023 8:18 PM
10168 - Caution : Incomplete seals may cause environmental damage to the cabinet contents. Gask...
Annotation
Published
10/24/2023 8:18 PM
10167 - Measure and cut appropriate lengths of gasket material required
Instruction
Published
10/24/2023 8:15 PM
10164 - Use scissors and measuring tape.
Remark
Published
10/24/2023 8:16 PM
10165 - Use Gasket Segment Lengths table for appropriate gasket lengths.
Remark
Published
10/24/2023 8:16 PM
10166 - Suggested technique is to add 3-5 cm to the listed length for the initial cut...
Remark
Published
10/24/2023 8:17 PM
10202 - Gasket Segment Lengths
Remark
Published
10/24/2023 8:31 PM
10203 - 10200 - Mark gasket location on door using attached drawing; Remark:
Procedure Step
Published
10/24/2023 8:34 PM
10201 - Standard : The gasket spacing to the door edge on the top, lock side, and bottom is appr...
Annotation
Published
10/24/2023 8:34 PM
10200 - Mark gasket location on door using attached drawing
Instruction
Published
10/24/2023 8:33 PM
10230 - 10229 - Preheat gasket and/or contact area; Remark:10228
Procedure Step
Published
10/24/2023 9:28 PM
10229 - Preheat gasket and/or contact area
Instruction
Published
10/24/2023 9:28 PM
10228 - Use a hair dryer or similar device until gasket is warm to your touch. This w...
Remark
Published
10/24/2023 9:28 PM
10227 - 10226 - Install New Gasket; Remark:10225
Procedure Step
Published
10/24/2023 9:34 PM
10226 - Install New Gasket
Instruction
Published
10/24/2023 9:29 PM
10225 - gasket application order
Remark
Published
10/24/2023 9:34 PM
10221 - 10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...; Remark:10219
Procedure Step
Published
10/24/2023 9:36 PM
10314 - Caution : Do not stretch or pull the gaskets when placing them on the door as this can ...
Annotation
Published
11/17/2023 8:56 AM
10315 - Note : Attaching the gaskets to the door in the correct sequence is important to kee...
Annotation
Published
11/17/2023 8:57 AM
10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...
Instruction
Published
10/24/2023 9:36 PM
10219 - (This is the first application.) Use care when removing/peeling backing paper...
Remark
Published
10/24/2023 9:36 PM
10222 - 10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10217
Procedure Step
Published
10/24/2023 9:37 PM
10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...
Instruction
Published
10/24/2023 9:36 PM
10217 - (This is the second application.)
Remark
Published
10/24/2023 9:37 PM
10223 - 10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10215
Procedure Step
Published
10/24/2023 9:38 PM
10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...
Instruction
Published
10/24/2023 9:38 PM
10215 - (This is the third application.)
Remark
Published
10/24/2023 9:38 PM
10224 - 10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...; Remark:10213
Procedure Step
Published
10/24/2023 9:40 PM
10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...
Instruction
Published
10/24/2023 9:39 PM
10213 - (This is the fourth application.)
Remark
Published
10/24/2023 9:39 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
10210 - 10209 - Close cabinet door; Remark:
Procedure Step
Published
10/24/2023 9:42 PM
10209 - Close cabinet door
Instruction
Published
10/24/2023 9:42 PM
10211 - 10207 - Keep door closed for at least 24 hours; Remark:10206
Procedure Step
Published
10/24/2023 9:44 PM
10208 - Note : Cure times vary depending on temperature and humidity.
Annotation
Published
10/24/2023 9:44 PM
10207 - Keep door closed for at least 24 hours
Instruction
Published
10/24/2023 9:43 PM
10206 - The constant pressure of the door will help create a strong bond during the 2...
Remark
Published
10/24/2023 9:44 PM
10212 - 10205 - Check gasket adhesion at end of 24 hours; Remark:10204
Procedure Step
Published
10/24/2023 9:46 PM
10205 - Check gasket adhesion at end of 24 hours
Instruction
Published
10/24/2023 9:45 PM
10204 - Check temperature or cleanliness of surface if gasket does not adhere properl...
Remark
Published
10/24/2023 9:46 PM
8260 - 8250 - Reopen Lane; Remark:8249
Procedure Step
Published
09/07/2023 3:09 PM
8250 - Reopen Lane
Instruction
Published
09/07/2023 3:09 PM
8249 - Remove orange safety (traffic control) cones
Remark
Published
09/07/2023 3:09 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
hours
Duration
Published
05/26/2022 11:45 AM
Upon damage or no longer sealing properly
Frequency
Published
10/23/2023 3:03 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Standard
Annotation Type
Published
03/02/2020 3:25 PM
Technician 1
Skill Level
Published
05/14/2020 2:56 PM
Narrow putty knife or paint scraper
Tools
Published
10/23/2023 4:18 PM
Razor blade scraper
Tools
Published
10/23/2023 4:18 PM
Measuring Tape
Tools
Published
10/03/2023 10:11 AM
Scissors
Tools
Published
05/19/2020 1:54 PM
Permanent marker
Tools
Published
10/23/2023 10:07 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Ladder: 2 meters, 6 feet tall; non-conducting
Replacement Parts
Published
09/01/2023 9:34 PM
Orange traffic cones
Replacement Parts
Published
04/27/2023 6:56 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Gloves
Replacement Parts
Published
05/10/2023 3:28 PM
Gasket segment lengths_0.png
Image
Published
10/24/2023 9:23 PM
gasket application order
Image
Published
10/24/2023 9:33 PM

RPM +12 VDC Battery Replacement

Last Updated: 05/01/2025 1:46 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
1402 - 7927 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/30/2022 1:47 PM
7927 - Establish Initial Conditions
Instruction
Published
07/12/2023 12:23 AM
7268 - 7231 - Close lane; Remark:7233
Procedure Step
Published
04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
09/27/2023 9:09 AM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...
Remark
Published
04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234
Procedure Step
Published
04/27/2023 7:02 PM
7232 - Open RPM door
Instruction
Published
04/18/2023 1:02 PM
7234 - Open all doors needed to access components.
Remark
Published
04/19/2025 7:48 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
8072 - 10288 - Turn AC Power Off; Remark:
Procedure Step
Published
07/31/2023 11:51 AM
10288 - Turn AC Power Off
Instruction
Published
11/16/2023 6:34 PM
10157 - 10154 - Turn RPM AC power input breaker switch to “OFF” position; Remark:10153
Procedure Step
Published
10/23/2023 11:08 AM
10155 - Warning : 120/240 Vac will still be present at the AC power terminal block and at the A...
Annotation
Published
10/23/2023 11:06 AM
10156 - Note : Normally the “OFF” position will be when the switch is in the down positi...
Annotation
Published
10/23/2023 11:08 AM
10154 - Turn RPM AC power input breaker switch to “OFF” position
Instruction
Published
10/23/2023 11:04 AM
10153 - Note the different styles of AC breakers: 1. Black breaker/green so...
Remark
Published
10/23/2023 11:05 AM
10158 - 10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...; Remark:10151
Procedure Step
Published
04/13/2025 6:14 PM
10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...
Instruction
Published
04/13/2025 5:31 PM
10151 - confirming LD-260 power is off
Remark
Published
10/23/2023 11:32 AM
10150 - 10149 - Uninstall Faulty +12V Battery; Remark:
Procedure Step
Published
10/23/2023 11:35 AM
10149 - Uninstall Faulty +12V Battery
Instruction
Published
10/23/2023 11:34 AM
10142 - 10141 - Disconnect battery at Molex plug; Remark:10140
Procedure Step
Published
10/23/2023 11:42 AM
10141 - Disconnect battery at Molex plug
Instruction
Published
10/23/2023 11:35 AM
10140 - Unplug the 2-conductor Molex by opening latch and separate ends by pulling ap...
Remark
Published
10/23/2023 11:42 AM
10143 - 10139 - Lift battery out of RPM cabinet; Remark:10137
Procedure Step
Published
10/23/2023 11:45 AM
10139 - Lift battery out of RPM cabinet
Instruction
Published
10/23/2023 11:45 AM
10137 - The battery posts may be covered with a protective, non-conductive blanket to...
Remark
Published
10/23/2023 11:45 AM
10144 - 10136 - Disconnect wiring harness from failed battery; Remark:10135
Procedure Step
Published
10/23/2023 11:47 AM
10136 - Disconnect wiring harness from failed battery
Instruction
Published
10/23/2023 11:46 AM
10135 - Remove the wiring harness from the failed battery in preparation for installa...
Remark
Published
10/23/2023 11:46 AM
10145 - 10134 - Attach wiring harness to new battery; Remark:10132
Procedure Step
Published
10/23/2023 11:51 AM
10134 - Attach wiring harness to new battery
Instruction
Published
10/23/2023 11:49 AM
10132 - Install the wiring harness on the new battery.
Remark
Published
10/23/2023 11:50 AM
10133 - If the non-conductive blanket was present on the old battery install it on th...
Remark
Published
10/23/2023 11:50 AM
10146 - 10131 - Place new battery into position in RPM cabinet; Remark:
Procedure Step
Published
10/23/2023 11:51 AM
10131 - Place new battery into position in RPM cabinet
Instruction
Published
10/23/2023 11:51 AM
10147 - 10130 - Reinstall protective cover; Remark:
Procedure Step
Published
10/23/2023 11:52 AM
10130 - Reinstall protective cover
Instruction
Published
10/23/2023 11:52 AM
10148 - 10129 - Reconnect battery; Remark:10128
Procedure Step
Published
10/23/2023 11:54 AM
10129 - Reconnect battery
Instruction
Published
10/23/2023 11:52 AM
10128 - Reconnect the two halves of the Molex connector; slide the two halves togethe...
Remark
Published
10/23/2023 11:54 AM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
10127 - 10307 - Turn AC Power On; Remark:
Procedure Step
Published
10/23/2023 11:55 AM
10307 - Turn AC Power On
Instruction
Published
11/16/2023 7:01 PM
10125 - 10124 - Turn power ON at AC breaker; Remark:10153
Procedure Step
Published
10/23/2023 12:08 PM
10124 - Turn power ON at AC breaker
Instruction
Published
10/23/2023 12:06 PM
10310 - 10308 - Confirm AC LED on LD-260 is lit; Remark:10309
Procedure Step
Published
04/13/2025 6:13 PM
10308 - Confirm AC LED on LD-260 is lit
Instruction
Published
04/13/2025 5:31 PM
10309 - AC Present
Remark
Published
11/16/2023 7:23 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
9735 - 319 - Perform operational test; Remark:9733
Procedure Step
Published
04/08/2025 2:22 PM
319 - Perform operational test
Instruction
Published
06/10/2021 8:31 PM
9733 - DET-RPM-RAP-RM03.
Remark
Published
10/13/2023 4:08 PM
7282 - 7254 - Confirm network connection; Remark:7255
Procedure Step
Published
04/27/2023 4:15 PM
7254 - Confirm network connection
Instruction
Published
04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...
Remark
Published
05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/01/2023 11:45 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
20 minutes
Duration
Published
05/18/2020 5:44 PM
Upon failure of +12 Vdc battery
Frequency
Published
10/23/2023 9:58 AM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Phillips screwdriver, medium
Replacement Parts
Published
07/07/2023 11:39 PM
Permanent marker
Tools
Published
10/23/2023 10:07 AM
Orange/yellow safety vest
Replacement Parts
Published
04/27/2023 6:56 PM
Safety shoes
Replacement Parts
Published
04/27/2023 6:56 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Orange traffic cones
Replacement Parts
Published
04/27/2023 6:56 PM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
AC Power input breaker
Image
Published
10/23/2023 11:05 AM
LD-260 Power off.png
Image
Published
10/23/2023 2:11 PM
Disconnect battery at Molex plug (1)
Image
Published
10/23/2023 11:39 AM
Disconnect battery at Molex plug (2)
Image
Published
10/23/2023 11:40 AM
Disconnect battery at Molex plug (3)
Image
Published
10/23/2023 11:41 AM
AC power present
Image
Published
10/23/2023 12:20 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM HHV-448/458 High Voltage Board Replacement

Last Updated: 05/01/2025 1:45 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
9508 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
10/03/2023 3:58 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
8490 - 7592 - Inform system operators; Remark:
Procedure Step
Published
09/16/2023 8:49 PM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:
Procedure Step
Published
09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
10312 - 7967 - Close lane and set up barriers or establish a safety watch; Remark:7595
Procedure Step
Published
11/17/2023 8:47 AM
7967 - Close lane and set up barriers or establish a safety watch
Instruction
Published
07/12/2023 12:41 AM
7595 - Use orange safety (traffic control) cones or equivalent per site-specific saf...
Remark
Published
06/29/2023 3:33 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
9646 - 9645 - Prepare for Faulty High Voltage Board Removal; Remark:
Procedure Step
Published
04/13/2025 6:15 PM
9645 - Prepare for Faulty High Voltage Board Removal
Instruction
Published
04/13/2025 6:02 PM
7852 - 7849 - Disconnect two cables on bottom of SCA-775 module; Remark:7851
Procedure Step
Published
07/08/2023 11:51 PM
7849 - Disconnect two cables on bottom of SCA-775 module
Instruction
Published
07/08/2023 11:46 PM
7851 - Connectors are disconnected by turning lock ring multiple times and then pull...
Remark
Published
07/08/2023 11:50 PM
7855 - 7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...; Remark:7854
Procedure Step
Published
07/08/2023 11:59 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...
Instruction
Published
07/08/2023 11:56 PM
7854 - BNC Connectors
Remark
Published
07/08/2023 11:58 PM
9709 - 9435 - Loosen screws in each corner (4) using a medium Philips screwdriver and open ...; Remark:9708
Procedure Step
Published
10/11/2023 10:48 PM
9435 - Loosen screws in each corner (4) using a medium Philips screwdriver and open ...
Instruction
Published
10/03/2023 2:00 PM
9708 - Normally the cover screws are “captured” and should not come out of the c...
Remark
Published
10/11/2023 10:47 PM
7861 - 7859 - Remove 4 mounting screws; Remark:7860
Procedure Step
Published
07/09/2023 12:12 AM
7858 - Note : Most replaceable bit type screwdrivers will be too large in diameter to fit i...
Annotation
Published
07/09/2023 12:06 AM
7859 - Remove 4 mounting screws
Instruction
Published
07/09/2023 12:07 AM
7860 - The screws to be removed are located in the bottom of the irregularly shaped ...
Remark
Published
07/09/2023 12:11 AM
7863 - 7862 - Remove SCA-775 module from back plate; Remark:
Procedure Step
Published
07/09/2023 12:15 AM
7862 - Remove SCA-775 module from back plate
Instruction
Published
07/09/2023 12:14 AM
7830 - 7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...; Remark:7800
Procedure Step
Published
07/07/2023 11:04 PM
7798 - Caution : Never remove connectors by pulling on wires.
Annotation
Published
07/07/2023 5:41 PM
7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...
Instruction
Published
07/07/2023 5:44 PM
7800 - J8 and J11 should be labeled; write J6 and J10 on the appropriate connector i...
Remark
Published
07/07/2023 9:27 PM
9658 - 9647 - Remove SCA-774 board from SCA-775 module; Remark:9648
Procedure Step
Published
10/11/2023 8:15 PM
9647 - Remove SCA-774 board from SCA-775 module
Instruction
Published
10/11/2023 7:55 PM
9648 - BNC connectors are attached to the SCA-774 board and easily slide down then o...
Remark
Published
10/11/2023 7:58 PM
9657 - 9650 - Uninstall Faulty High Voltage Board; Remark:
Procedure Step
Published
10/11/2023 8:14 PM
9649 - Note : If spare SCA-775 boxes or mounting plates are available it is advisable to re...
Annotation
Published
10/11/2023 8:00 PM
9650 - Uninstall Faulty High Voltage Board
Instruction
Published
10/11/2023 8:01 PM
9653 - 9651 - Remove four corners screws from high voltage plate to remove from box; Remark:9652
Procedure Step
Published
10/11/2023 8:07 PM
9651 - Remove four corners screws from high voltage plate to remove from box
Instruction
Published
10/11/2023 8:05 PM
9652 - High voltage plate
Remark
Published
10/11/2023 8:06 PM
9656 - 9654 - Disconnect wiring harness from faulty board(s); Remark:9655
Procedure Step
Published
10/11/2023 8:13 PM
9654 - Disconnect wiring harness from faulty board(s)
Instruction
Published
10/11/2023 8:09 PM
9655 - Faulty High Voltage Board
Remark
Published
10/11/2023 8:11 PM
9661 - 9659 - Remove faulty board; Remark:9660
Procedure Step
Published
10/11/2023 8:19 PM
9659 - Remove faulty board
Instruction
Published
10/11/2023 8:15 PM
9660 - Using a small Phillips screwdriver, remove screws at four corners.
Remark
Published
04/13/2025 6:02 PM
9707 - 9705 - Cut ground wire (black) and high-voltage wires (orange) as close to bad board...; Remark:9706
Procedure Step
Published
10/11/2023 10:39 PM
9705 - Cut ground wire (black) and high-voltage wires (orange) as close to bad board...
Instruction
Published
10/11/2023 10:37 PM
9706 -
Remark
Published
10/11/2023 10:38 PM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
9696 - 9690 - Install New High Voltage Board (HHV-448 or HHV-458); Remark:
Procedure Step
Published
10/11/2023 9:31 PM
9690 - Install New High Voltage Board (HHV-448 or HHV-458)
Instruction
Published
10/11/2023 9:20 PM
9697 - 9691 - Strip approximately 3/8” of insulation off ground and high voltage wire fro...; Remark:
Procedure Step
Published
10/11/2023 9:32 PM
9691 - Strip approximately 3/8” of insulation off ground and high voltage wire fro...
Instruction
Published
10/11/2023 9:21 PM
9698 - 9692 - Cut “tinned” ends off of new high voltage board wires and strip approxima...; Remark:9693
Procedure Step
Published
10/11/2023 9:32 PM
9692 - Cut “tinned” ends off of new high voltage board wires and strip approxima...
Instruction
Published
10/11/2023 9:22 PM
9693 - Do not twist wires by hand
Remark
Published
10/11/2023 9:25 PM
9699 - 9694 - Slip sealed solder butt splice connector over one wire; Remark:9695
Procedure Step
Published
10/11/2023 9:33 PM
9694 - Slip sealed solder butt splice connector over one wire
Instruction
Published
10/11/2023 9:29 PM
9695 - Match wires and splice (intermingle) wire strands to form butt joint.
Remark
Published
10/11/2023 9:30 PM
9700 - 9689 - Place splice connector so solder ferrule is in center of splice; Remark:9688
Procedure Step
Published
10/11/2023 9:34 PM
9689 - Place splice connector so solder ferrule is in center of splice
Instruction
Published
10/11/2023 9:19 PM
9688 - Splice Connection
Remark
Published
10/11/2023 9:18 PM
9701 - 9686 - Heat with heat gun; Remark:9685
Procedure Step
Published
10/11/2023 9:35 PM
9687 - Caution : Do not overheat the wire and/or circuit boards when using heat gun. Do not po...
Annotation
Published
10/11/2023 9:16 PM
9686 - Heat with heat gun
Instruction
Published
10/11/2023 9:15 PM
9685 - Starting at center, gently distribute heat to ends until the inner tube is fu...
Remark
Published
10/11/2023 9:14 PM
9702 - 9683 - Wait for wires to cool; Remark:9684
Procedure Step
Published
10/11/2023 9:36 PM
9683 - Wait for wires to cool
Instruction
Published
10/11/2023 9:10 PM
9684 - Pull on wires to verify good connection.
Remark
Published
10/11/2023 9:11 PM
9703 - 9682 - Repeat steps 4-2 through 4-5 for each connection; Remark:
Procedure Step
Published
10/11/2023 9:36 PM
9682 - Repeat steps 4-2 through 4-5 for each connection
Instruction
Published
10/11/2023 9:10 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
9681 - 9675 - Reinstall 4 screws to mount board back to 4 posts; Remark:9676
Procedure Step
Published
10/11/2023 9:07 PM
9675 - Reinstall 4 screws to mount board back to 4 posts
Instruction
Published
10/11/2023 9:01 PM
9676 - Mounting High Voltage Board
Remark
Published
10/11/2023 9:02 PM
9680 - 9673 - Reattach wiring harness; Remark:9674
Procedure Step
Published
10/11/2023 9:06 PM
7808 - Caution : Proper connection of wiring harnesses is critical.
Annotation
Published
07/07/2023 9:39 PM
9673 - Reattach wiring harness
Instruction
Published
10/11/2023 8:59 PM
9674 - Reattach wiring harness
Remark
Published
10/11/2023 9:00 PM
9679 - 9671 - Reinstall plate on SCA-775 module; Remark:9672
Procedure Step
Published
10/11/2023 9:05 PM
9671 - Reinstall plate on SCA-775 module
Instruction
Published
10/11/2023 8:56 PM
9672 - SCA-775 Plate
Remark
Published
10/11/2023 8:57 PM
9678 - 9670 - Ensure all connectors are securely mated to board; Remark:
Procedure Step
Published
10/11/2023 9:04 PM
9670 - Ensure all connectors are securely mated to board
Instruction
Published
10/11/2023 8:48 PM
9677 - 9668 - Secure SCA-774 board; Remark:9669
Procedure Step
Published
10/11/2023 9:03 PM
9668 - Secure SCA-774 board
Instruction
Published
10/11/2023 8:47 PM
9669 - Use screws previously removed.
Remark
Published
10/11/2023 8:48 PM
7835 - 7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...; Remark:7810
Procedure Step
Published
10/11/2023 7:37 PM
7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...
Instruction
Published
07/07/2023 9:42 PM
7810 - Ensure all pins are engaged. It is easy to install the connectors one pin off...
Remark
Published
07/07/2023 9:44 PM
9667 - 9665 - Reinstall 4 corner screws to mount SCA-775 module; Remark:9666
Procedure Step
Published
10/11/2023 8:30 PM
9665 - Reinstall 4 corner screws to mount SCA-775 module
Instruction
Published
10/11/2023 8:28 PM
9666 - Install all screws loosely at first to facilitate easy mounting, then careful...
Remark
Published
10/11/2023 8:30 PM
7836 - 7813 - Reconnect BNC connectors on top of SCA-775 module; Remark:
Procedure Step
Published
07/07/2023 11:42 PM
7811 - Caution : Proper connection of cables is critical.
Annotation
Published
07/07/2023 9:48 PM
7813 - Reconnect BNC connectors on top of SCA-775 module
Instruction
Published
07/07/2023 9:49 PM
7879 - 7878 - Reattach two connectors on bottom of SCA-775 module; Remark:7870
Procedure Step
Published
07/09/2023 1:16 AM
7878 - Reattach two connectors on bottom of SCA-775 module
Instruction
Published
07/09/2023 1:15 AM
7870 - The cable connectors are different sizes and keyed so they cannot be reinstal...
Remark
Published
07/09/2023 12:26 AM
8874 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
09/25/2023 2:12 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
8506 - 7254 - Confirm network connection; Remark:7255
Procedure Step
Published
09/24/2023 3:34 PM
7254 - Confirm network connection
Instruction
Published
04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...
Remark
Published
05/10/2023 3:15 PM
9664 - 9662 - Navigate to SHOW COUNTS on SC-770 to verify gamma counts are...; Remark:9663
Procedure Step
Published
10/11/2023 8:27 PM
9662 - Navigate to SHOW COUNTS on SC-770 to verify gamma counts are...
Instruction
Published
10/11/2023 8:23 PM
9663 - Enter Program Mode by pressing "0" Press 01234#
Remark
Published
04/13/2025 6:01 PM
8580 - 8548 - Navigate to SHOW COUNTS for neutron channels; Remark:8549
Procedure Step
Published
09/17/2023 10:57 PM
8548 - Navigate to SHOW COUNTS for neutron channels
Instruction
Published
09/17/2023 9:22 PM
8549 - On SC-770, press 01234# Then, press 2:
Remark
Published
09/17/2023 9:26 PM
7840 - 7816 - Perform electronic alignment; Remark:7817
Procedure Step
Published
07/07/2023 11:12 PM
7816 - Perform electronic alignment
Instruction
Published
07/07/2023 9:55 PM
7817 - DET-RPM-RAP-CM01, RPM Electronic Alignment Procedure.
Remark
Published
04/13/2025 5:55 PM
8507 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/24/2023 3:35 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
Upon failure of HHV-448 and/or HHV-458
Frequency
Published
10/11/2023 9:59 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Medium Phillips (PH2) screwdriver
Tools
Published
04/24/2020 4:40 PM
Phillips screwdriver, small with 80 to 100 mm long shaft
Replacement Parts
Published
07/09/2023 1:06 AM
Small needle nose pliers
Tools
Published
11/21/2022 9:06 AM
Wire Crimpers
Tools
Published
11/03/2022 4:56 PM
Wire stripper
Tools
Published
09/25/2023 4:20 PM
Heat gun
Replacement Parts
Published
10/11/2023 10:10 PM
4 ELA5-16 sealed solder butt splices
Tools
Published
11/17/2023 8:38 AM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
SCA-775 Two Connectors
Image
Published
07/08/2023 11:48 PM
SCA-775 BNC Connectors
Image
Published
07/08/2023 11:57 PM
SCA-775 Screw Sockets
Image
Published
07/09/2023 12:09 AM
High Voltage Plate on SCA-775 Box
Image
Published
10/11/2023 8:04 PM
Faulty High Voltage Board
Image
Published
10/11/2023 8:11 PM
Remove Faulty High Voltage Board
Image
Published
10/11/2023 8:17 PM
Incorrect Way of Splicing Wires
Image
Published
10/11/2023 9:24 PM
Match Wires When Soldering
Image
Published
10/11/2023 9:28 PM
Slip Solder Connector
Image
Published
10/11/2023 9:28 PM
Splice Connection
Image
Published
10/11/2023 9:18 PM
Heat Solder Connection with Heat Gun
Image
Published
10/11/2023 9:12 PM
Reinstall Wiring Harness for HVB
Image
Published
10/11/2023 8:52 PM
Reinstall SCA-775 Plate
Image
Published
10/11/2023 8:51 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM VD-580 Replacement

Last Updated: 05/01/2025 1:45 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
7264 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
04/27/2023 7:00 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
7622 - 7592 - Inform system operators; Remark:11335
Procedure Step
Published
04/20/2025 10:15 AM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
11335 - Upon arrival, brief system operators on expected work, duration, anticipated ...
Remark
Published
04/20/2025 10:14 AM
7268 - 7231 - Close lane; Remark:7233
Procedure Step
Published
04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
09/27/2023 9:09 AM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...
Remark
Published
04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234
Procedure Step
Published
04/27/2023 7:02 PM
7232 - Open RPM door
Instruction
Published
04/18/2023 1:02 PM
7234 - Open all doors needed to access components.
Remark
Published
04/19/2025 7:48 PM
7755 - 7679 - Disconnect Ethernet; Remark:11336
Procedure Step
Published
04/20/2025 11:18 AM
7680 - Caution : Make sure to press release button on back of Ethernet cable before removing.
Annotation
Published
07/01/2023 11:54 PM
7679 - Disconnect Ethernet
Instruction
Published
07/01/2023 11:52 PM
11336 - Locate Ethernet connector on top of SC-770 controller. Press release button o...
Remark
Published
04/20/2025 11:21 AM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
9283 - 8309 - Remove VD-580; Remark:
Procedure Step
Published
10/02/2023 1:35 PM
8309 - Remove VD-580
Instruction
Published
09/08/2023 2:31 PM
9279 - 9207 - Disconnect BNC and MHV cables from VD-580 on top of gamma detector; Remark:
Procedure Step
Published
10/02/2023 1:35 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
9207 - Disconnect BNC and MHV cables from VD-580 on top of gamma detector
Instruction
Published
10/03/2023 10:40 AM
9280 - 9208 - Unhook springs from photomultiplier tube ...; Remark:
Procedure Step
Published
10/02/2023 1:36 PM
9221 - Note : Do not release the springs while they are under tension, the springs may fly ...
Annotation
Published
09/29/2023 5:40 PM
9208 - Unhook springs from photomultiplier tube (PMT) using needle nose pliers
Instruction
Published
10/03/2023 11:57 AM
9281 - 9209 - Pull VD-580 off gently to remove from PMT; Remark:9518
Procedure Step
Published
10/02/2023 1:36 PM
9209 - Pull VD-580 off gently to remove from PMT
Instruction
Published
10/03/2023 11:57 AM
9518 -
Remark
Published
10/04/2023 10:28 AM
9282 - 9210 - Verify VD-580 to be installed is potted; Remark:9218
Procedure Step
Published
10/02/2023 1:37 PM
9210 - Verify VD-580 to be installed is potted
Instruction
Published
10/03/2023 11:59 AM
9218 - Potted version has visible gel coating on circuit board.
Remark
Published
10/03/2023 1:21 PM
9219 - Potted Version
Remark
Published
10/03/2023 1:20 PM
9278 - 9211 - Install New VD-580; Remark:
Procedure Step
Published
10/02/2023 1:37 PM
9211 - Install New VD-580
Instruction
Published
09/29/2023 5:32 PM
9275 - 9212 - Line up alignment key and notch between PMT and VD‑580; Remark:9519
Procedure Step
Published
10/02/2023 1:38 PM
9212 - Line up alignment key and notch between PMT and VD‑580
Instruction
Published
10/03/2023 12:00 PM
9519 -
Remark
Published
10/04/2023 10:51 AM
9276 - 9213 - Firmly press VD-580 into place on PMT and...; Remark:
Procedure Step
Published
10/02/2023 1:38 PM
9222 - Note : It may be easier to install the rear spring first. You can install that spring b...
Annotation
Published
10/03/2023 10:39 AM
9213 - Firmly press VD-580 into place on PMT and reattach springs
Instruction
Published
10/03/2023 12:01 PM
9277 - 9214 - Reconnect BNC and MHV cables to VD-580; Remark:
Procedure Step
Published
10/02/2023 1:38 PM
7811 - Caution : Proper connection of cables is critical.
Annotation
Published
07/07/2023 9:48 PM
9214 - Reconnect BNC and MHV cables to VD-580
Instruction
Published
09/29/2023 5:33 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
9272 - 9215 - Verify detector count rate; Remark:9220
Procedure Step
Published
04/20/2025 11:49 AM
9215 - Verify detector count rate
Instruction
Published
09/29/2023 5:34 PM
9220 - Navigate to SHOW COUNTS on SC-770. Enter “Program Mode” by pres...
Remark
Published
04/20/2025 11:51 AM
7781 - 7730 - Reconnect Ethernet; Remark:7731
Procedure Step
Published
04/20/2025 11:00 AM
7730 - Reconnect Ethernet
Instruction
Published
07/02/2023 2:34 AM
7731 - Insert Ethernet connector at top of SC-770 module. Connector will audibly "cl...
Remark
Published
07/02/2023 2:36 AM
9273 - 9216 - Reopen RPM Lane; Remark:
Procedure Step
Published
10/02/2023 1:40 PM
9216 - Reopen RPM Lane
Instruction
Published
09/29/2023 5:34 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
10 minutes
Duration
Published
04/01/2020 11:35 AM
Change from non-potted to potted parts once
Frequency
Published
10/02/2023 1:52 PM
Upon failure of VD-580
Frequency
Published
10/02/2023 1:50 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Technician 1
Skill Level
Published
05/14/2020 2:56 PM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
Ladder: 2 meters, 6 feet tall; non-conducting
Replacement Parts
Published
09/01/2023 9:34 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Needle nose pliers
Tools
Published
05/06/2020 4:10 PM
Disconnect Ethernet cable on top of SC-770 box
Image
Published
10/04/2023 2:59 PM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
Pull VD-580 off gently to remove from PMT
Image
Published
10/16/2023 10:15 AM
Potted version has visible gel coating on circuit board.
Image
Published
10/02/2023 3:39 PM
Line up alignment key and notch between PMT and VD 580
Image
Published
10/02/2023 3:40 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM SPY-2 to IXIO-DT1 Occupancy Sensor Conversion

Last Updated: 05/01/2025 1:45 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
1402 - 7927 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/30/2022 1:47 PM
7927 - Establish Initial Conditions
Instruction
Published
07/12/2023 12:23 AM
8972 - 7231 - Close lane; Remark:7415
Procedure Step
Published
09/25/2023 10:51 PM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7415 - Re-route pedestrian traffic.
Remark
Published
06/02/2023 1:08 PM
7269 - 7232 - Open RPM door; Remark:7234
Procedure Step
Published
04/27/2023 7:02 PM
7232 - Open RPM door
Instruction
Published
04/18/2023 1:02 PM
7234 - Open all doors needed to access components.
Remark
Published
04/19/2025 7:48 PM
7454 - 7290 - Disable tamper switches; Remark:7416
Procedure Step
Published
06/02/2023 5:25 PM
7290 - Disable tamper switches
Instruction
Published
05/01/2023 8:14 AM
7416 - Use a magnet to disable tamper switches for all open doors. Use adhesive tape...
Remark
Published
06/02/2023 1:18 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
7479 - 7417 - Prepare New Occupancy Sensor; Remark:
Procedure Step
Published
06/02/2023 6:13 PM
7417 - Prepare New Occupancy Sensor
Instruction
Published
06/02/2023 1:39 PM
7456 - 7418 - Remove cover from new occupancy sensor; Remark:7419
Procedure Step
Published
06/02/2023 5:27 PM
7418 - Remove cover from new occupancy sensor
Instruction
Published
06/02/2023 1:43 PM
7419 - Use a slotted screwdriver to pry the cover off from the side.
Remark
Published
04/13/2025 5:44 PM
7457 - 7420 - Verify narrow field radar antenna is installed; Remark:7421
Procedure Step
Published
04/13/2025 6:18 PM
7420 - Verify narrow field radar antenna is installed
Instruction
Published
04/13/2025 5:44 PM
7421 - The IXIO-DT1 should come with the narrow field antenna installed.
Remark
Published
06/02/2023 2:14 PM
8901 - If needed, the antenna can be changed. Remove cover. Install narrow field ant...
Remark
Published
09/25/2023 9:51 PM
8889 - 8888 - Prepare Mounting Holes; Remark:
Procedure Step
Published
09/25/2023 4:55 PM
8888 - Prepare Mounting Holes
Instruction
Published
09/25/2023 4:54 PM
8884 - 8883 - Mark mounting hole height; Remark:8882
Procedure Step
Published
09/25/2023 4:58 PM
8883 - Mark mounting hole height
Instruction
Published
09/25/2023 4:56 PM
8882 - Use erasable marker or pencil to draw a level horizontal line. Mounting hole ...
Remark
Published
09/25/2023 4:58 PM
8886 - 8879 - Mark centerline of pedestrian monitor door; Remark:8878
Procedure Step
Published
09/25/2023 5:01 PM
8879 - Mark centerline of pedestrian monitor door
Instruction
Published
09/25/2023 5:00 PM
8878 - Use erasable marker or pencil to draw a vertical line.
Remark
Published
09/25/2023 5:01 PM
8885 - 8881 - Attach mounting template; Remark:8880
Procedure Step
Published
09/25/2023 4:59 PM
8881 - Attach mounting template
Instruction
Published
09/25/2023 4:58 PM
8880 - Template provided with the IXIO-DT1 has a self-adhesive backing. Template may...
Remark
Published
09/25/2023 4:59 PM
8887 - 8877 - Mark location of 3.2-mm (1/8-inch) mounting holes; Remark:8876
Procedure Step
Published
09/25/2023 5:03 PM
8904 - Caution : Ensure placement of mounting holes will not interfere with internal wiring in...
Annotation
Published
09/25/2023 9:57 PM
8877 - Mark location of 3.2-mm (1/8-inch) mounting holes
Instruction
Published
09/25/2023 5:01 PM
8876 - If available, use a center punch and hammer to create a dimple at each mounti...
Remark
Published
09/25/2023 5:01 PM
8905 - 8903 - Mark location of 8-mm (5/16-inch) hole for wire passage; Remark:8902
Procedure Step
Published
09/25/2023 9:58 PM
8903 - Mark location of 8-mm (5/16-inch) hole for wire passage
Instruction
Published
09/25/2023 9:58 PM
8902 - If available, use a center punch and hammer to create a dimple at center of w...
Remark
Published
09/25/2023 9:58 PM
8946 - 8945 - Drill Installation Holes; Remark:
Procedure Step
Published
09/25/2023 10:01 PM
8945 - Drill Installation Holes
Instruction
Published
09/25/2023 10:01 PM
8939 - 8938 - Hold or block the door in an open position; Remark:
Procedure Step
Published
09/25/2023 10:01 PM
8938 - Hold or block the door in an open position
Instruction
Published
09/25/2023 10:01 PM
8940 - 8935 - Drill two (2) mounting holes; Remark:8934
Procedure Step
Published
09/25/2023 10:02 PM
8936 - Warning : Wear protective gloves and eyewear when drilling into cabinet door.
Annotation
Published
09/25/2023 10:05 PM
8937 - Caution : Do not damage interior of RPM when drilling holes.
Annotation
Published
09/25/2023 10:05 PM
8935 - Drill two (2) mounting holes
Instruction
Published
09/25/2023 10:02 PM
8934 - Use a 3.2-mm (1/8-inch) drill bit.
Remark
Published
09/25/2023 10:02 PM
8941 - 8933 - Drill wire passage hole; Remark:8932
Procedure Step
Published
09/25/2023 10:03 PM
8933 - Drill wire passage hole
Instruction
Published
09/25/2023 10:03 PM
8932 - Use an 8-mm (5/16-inch) drill bit.
Remark
Published
09/25/2023 10:03 PM
8942 - 8931 - Clean newly drilled holes; Remark:8930
Procedure Step
Published
09/25/2023 10:04 PM
8931 - Clean newly drilled holes
Instruction
Published
09/25/2023 10:04 PM
8930 - Use the deburring tool
Remark
Published
09/25/2023 10:04 PM
8943 - 8929 - Partially insert two (2) screws into mounting holes; Remark:8928
Procedure Step
Published
09/25/2023 10:06 PM
8929 - Partially insert two (2) screws into mounting holes
Instruction
Published
09/25/2023 10:06 PM
8928 - Mounting screws are included in the IXIO-DT-1 kit. Do not fully tighten screw...
Remark
Published
09/25/2023 10:06 PM
8944 - 8926 - Insert rubber grommet in wire passage hole; Remark:8925
Procedure Step
Published
09/25/2023 10:08 PM
8927 - Note : Protecting wires with a rubber grommet is critical to preventing damage to wi...
Annotation
Published
09/25/2023 10:08 PM
8926 - Insert rubber grommet in wire passage hole
Instruction
Published
09/25/2023 10:07 PM
8925 - rubber grommet
Remark
Published
09/25/2023 10:08 PM
8924 - 8923 - Install IXIO-DT1 Sensor; Remark:
Procedure Step
Published
09/25/2023 10:09 PM
8923 - Install IXIO-DT1 Sensor
Instruction
Published
09/25/2023 10:09 PM
8918 - 8917 - Feed wiring connector through grommet; Remark:8915
Procedure Step
Published
09/25/2023 10:13 PM
8917 - Feed wiring connector through grommet
Instruction
Published
09/25/2023 10:11 PM
8915 - The wiring assembly is included in the IXIO-DT1 kit. Feed loose end of wiring...
Remark
Published
09/25/2023 10:11 PM
8916 - Leave approximately 15 cm (6 in) of wire remaining outside of cabinet.
Remark
Published
09/25/2023 10:13 PM
8919 - 8914 - Mount new sensor; Remark:8912
Procedure Step
Published
09/25/2023 10:15 PM
8914 - Mount new sensor
Instruction
Published
09/25/2023 10:13 PM
8912 - First, slide left side onto mounting screw.
Remark
Published
09/25/2023 10:14 PM
8913 - Then, place right side over mounting screw and push down.
Remark
Published
09/25/2023 10:15 PM
8920 - 8911 - Tighten two (2) mounting screws; Remark:8910
Procedure Step
Published
09/25/2023 10:16 PM
8911 - Tighten two (2) mounting screws
Instruction
Published
09/25/2023 10:15 PM
8910 - Use medium Phillips (PH2) screwdriver. Take care not to overtighten.
Remark
Published
09/25/2023 10:16 PM
8921 - 8909 - Route wiring through clamp and connect; Remark:8908
Procedure Step
Published
09/25/2023 10:18 PM
8909 - Route wiring through clamp and connect
Instruction
Published
09/25/2023 10:16 PM
8908 - route wiring through clamp and connect
Remark
Published
09/25/2023 10:18 PM
8922 - 8907 - Adjust angle of the radar antenna; Remark:8906
Procedure Step
Published
09/25/2023 10:20 PM
8907 - Adjust angle of the radar antenna
Instruction
Published
09/25/2023 10:18 PM
8906 - The angle is adjusted by manually rotating the antenna up or down. The defaul...
Remark
Published
09/25/2023 10:20 PM
8970 - 8969 - Connect Wiring to RPM; Remark:
Procedure Step
Published
09/25/2023 10:23 PM
8969 - Connect Wiring to RPM
Instruction
Published
09/25/2023 10:22 PM
8963 - 8962 - Disconnect existing SPY-2 wiring; Remark:8961
Procedure Step
Published
09/25/2023 10:25 PM
7351 - Note : It is good practice to verify all cables and connectors are labeled prior to ...
Annotation
Published
05/03/2023 11:25 AM
8962 - Disconnect existing SPY-2 wiring
Instruction
Published
09/25/2023 10:24 PM
8961 - Do not remove existing occupancy sensor from door panel. Disconnect SPY-2 wir...
Remark
Published
09/25/2023 10:24 PM
8964 - 8960 - Route new cable to TB2; Remark:8959
Procedure Step
Published
09/25/2023 10:26 PM
8960 - Route new cable to TB2
Instruction
Published
09/25/2023 10:25 PM
8959 - New IXIO-DT1 cable should be routed along existing SPY-2 cable. Cable ties ma...
Remark
Published
09/25/2023 10:26 PM
8965 - 8958 - Connect red wire to TB2, Pin 16; Remark:8956
Procedure Step
Published
09/25/2023 10:30 PM
7263 - Caution : Correct placement of connectors and wiring is critical to proper operation.
Annotation
Published
04/24/2023 2:32 PM
8958 - Connect red wire to TB2, Pin 16
Instruction
Published
09/25/2023 10:27 PM
8956 - Red is power (+12 VDC) wire.
Remark
Published
09/25/2023 10:29 PM
8957 - For models with older terminal blocks, it may be necessary to use a fork conn...
Remark
Published
09/25/2023 10:30 PM
8966 - 8955 - Connect both black and white wires to TB2, Pin 15; Remark:8954
Procedure Step
Published
09/25/2023 10:32 PM
8955 - Connect both black and white wires to TB2, Pin 15
Instruction
Published
09/25/2023 10:31 PM
8954 - Black is the ground wire. White is the common wire
Remark
Published
09/25/2023 10:32 PM
8967 - 8953 - Connect green wire to TB2, Pin 6; Remark:8952
Procedure Step
Published
09/25/2023 10:34 PM
8953 - Connect green wire to TB2, Pin 6
Instruction
Published
09/25/2023 10:33 PM
8952 - Green is the occupancy signal to the SCA-775 module.
Remark
Published
09/25/2023 10:34 PM
8968 - 8951 - Apply sealant if needed; Remark:8950
Procedure Step
Published
09/25/2023 10:35 PM
8951 - Apply sealant if needed
Instruction
Published
09/25/2023 10:34 PM
8950 - Access wire penetration hole from back of the RPM door.
Remark
Published
09/25/2023 10:35 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
8949 - 8948 - Hold door open; Remark:8947
Procedure Step
Published
09/25/2023 10:37 PM
8948 - Hold door open
Instruction
Published
09/25/2023 10:37 PM
8947 - Do not move door. Door must remain stationary to prevent occupancy.
Remark
Published
09/25/2023 10:37 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7468 - 7304 - Confirm RPM has restarted correctly; Remark:7487
Procedure Step
Published
06/02/2023 5:36 PM
7304 - Confirm RPM has restarted correctly
Instruction
Published
05/01/2023 8:31 AM
7487 - The SC-770 controller will display "OK" following Power On Self-Test (POST) a...
Remark
Published
06/02/2023 10:35 PM
7389 - 7254 - Confirm network connection; Remark:7255
Procedure Step
Published
05/04/2023 4:33 PM
7254 - Confirm network connection
Instruction
Published
04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...
Remark
Published
05/10/2023 3:15 PM
7470 - 7442 - Generate occupancy; Remark:7443
Procedure Step
Published
06/02/2023 5:37 PM
7442 - Generate occupancy
Instruction
Published
06/02/2023 4:19 PM
7443 - Create motion in front of occupancy sensor. While holding the door open and s...
Remark
Published
06/02/2023 4:21 PM
7471 - 7444 - Verify occupancy sensor functionality; Remark:7445
Procedure Step
Published
06/02/2023 5:38 PM
7444 - Verify occupancy sensor functionality
Instruction
Published
06/02/2023 4:32 PM
7445 - IXIO-DT1 green sensor light will illuminate.
Remark
Published
06/02/2023 4:35 PM
8973 - Left latch on the LCD screen will indicate a “closed” circuit.
Remark
Published
09/25/2023 11:05 PM
8974 - SC-770 status will read “OCCUPIED”.
Remark
Published
09/25/2023 11:06 PM
7472 - 7446 - Install sensor cover; Remark:7447
Procedure Step
Published
06/02/2023 5:38 PM
7446 - Install sensor cover
Instruction
Published
06/02/2023 4:37 PM
7447 - The cover should snap into place.
Remark
Published
06/02/2023 4:38 PM
7473 - 7448 - If needed, apply sealant; Remark:7449
Procedure Step
Published
06/02/2023 5:39 PM
7448 - If needed, apply sealant
Instruction
Published
06/02/2023 4:39 PM
7449 - If used outdoors, sealant should be applied to top and sides of cover. Do not...
Remark
Published
06/02/2023 4:41 PM
7474 - 7310 - Enable tamper switches; Remark:7451
Procedure Step
Published
06/02/2023 5:41 PM
7310 - Enable tamper switches
Instruction
Published
05/01/2023 8:36 AM
7451 - Remove magnets and/or adhesive tape from door tamper switches.
Remark
Published
04/13/2025 5:46 PM
7283 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/01/2023 11:45 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
minutes
Duration
Published
05/26/2022 11:41 AM
Upon failure of the Visonic SPY-2 infrared curtain occupancy sensor
Frequency
Published
09/25/2023 3:49 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Magnets and adhesive tape to disable door tamper switches
Replacement Parts
Published
06/02/2023 10:08 PM
Medium Phillips (PH2) screwdriver
Tools
Published
04/24/2020 4:40 PM
Cordless drill
Tools
Published
09/25/2023 4:19 PM
3.2-mm (1/8-inch) drill bit (for metal)
Tools
Published
09/25/2023 4:19 PM
8-mm (5/16-inch) drill bit (for metal)
Tools
Published
09/25/2023 4:19 PM
Deburring tool
Tools
Published
09/25/2023 4:20 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Gloves (heavy duty)
Tools
Published
09/25/2023 4:20 PM
Wire stripper
Tools
Published
09/25/2023 4:20 PM
Wire crimping tool
Tools
Published
09/25/2023 4:20 PM
Orange/yellow safety vest
Replacement Parts
Published
04/27/2023 6:56 PM
Safety shoes
Replacement Parts
Published
04/27/2023 6:56 PM
Protective headwear: glasses, hard hat
Replacement Parts
Published
05/10/2023 3:31 PM
Orange traffic cones
Replacement Parts
Published
04/27/2023 6:56 PM
Disable tamper switch
Image
Published
09/07/2023 8:22 PM
Disable Tamper Switch
Image
Published
06/02/2023 2:28 PM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
Remove Occupancy Sensor Cover
Image
Published
06/02/2023 2:38 PM
The IXIO-DT1 should come with the narrow field antenna installed
Image
Published
09/25/2023 8:35 PM
Verify narrow field radar antenna is installed
Image
Published
09/25/2023 8:38 PM
Verify narrow field radar antenna is installed 2
Image
Published
09/25/2023 8:39 PM
Mark mounting hole height
Image
Published
09/25/2023 8:40 PM
Mark centerline of pedestrian monitor door
Image
Published
09/25/2023 8:42 PM
Attach mounting template
Image
Published
09/25/2023 8:44 PM
Mark location of 3.2-mm (1/8-inch) mounting holes
Image
Published
09/25/2023 8:46 PM
Mark location of 8-mm (5/16-inch) hole for wire passage
Image
Published
09/25/2023 8:47 PM
Insert rubber grommet in wire passage hole
Image
Published
09/25/2023 8:48 PM
Feed wiring connector through grommet
Image
Published
09/25/2023 8:50 PM
Feed wiring connector through grommet2
Image
Published
09/25/2023 8:51 PM
Mount new sensor
Image
Published
09/25/2023 8:52 PM
Mount new sensor2
Image
Published
09/25/2023 8:53 PM
Tighten two (2) mounting screws
Image
Published
09/25/2023 8:54 PM
Route wiring through clamp and connect
Image
Published
09/25/2023 8:55 PM
Adjust angle of the radar antenna
Image
Published
09/25/2023 8:56 PM
Adjust angle of the radar antenna2
Image
Published
09/25/2023 8:58 PM
Disconnect existing SPY-2 wiring
Image
Published
09/25/2023 8:59 PM
Route new cable to TB2
Image
Published
09/25/2023 9:01 PM
Connect red wire to TB2, Pin 16
Image
Published
09/25/2023 9:02 PM
Connect red wire to TB2, Pin 16 (2)
Image
Published
09/25/2023 9:03 PM
fork connector
Image
Published
09/25/2023 9:04 PM
Connect both black and white wires to TB2, Pin 15
Image
Published
09/25/2023 9:06 PM
Connect green wire to TB2, Pin 6
Image
Published
09/25/2023 9:34 PM
Apply sealant if needed
Image
Published
09/25/2023 9:36 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM
IXIO-DT1 green sensor light will illuminate
Image
Published
09/25/2023 9:37 PM
Verify occupancy sensor functionality
Image
Published
09/25/2023 9:38 PM
Verify occupancy sensor functionality2
Image
Published
09/25/2023 9:39 PM
Install Occupancy Sensor Cover
Image
Published
06/02/2023 4:26 PM
Occupancy Sensor Sealant Application
Image
Published
06/02/2023 4:30 PM
Remove Magnet from Tamper.PNG
Image
Published
09/28/2023 9:37 AM
Remove Magnet on Tamper Switch
Image
Published
06/02/2023 4:31 PM

RPM Rabbit Board Replacement

Last Updated: 05/01/2025 1:44 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
7478 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/01/2023 7:48 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
7372 - 7231 - Close lane; Remark:7233
Procedure Step
Published
09/01/2023 7:52 PM
7261 - Warning : Traffic should temporarily be rerouted or halted during this procedure to ens...
Annotation
Published
09/28/2023 2:09 PM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...
Remark
Published
04/24/2023 12:18 PM
7373 - 7232 - Open RPM door; Remark:7267
Procedure Step
Published
09/01/2023 7:55 PM
7232 - Open RPM door
Instruction
Published
04/18/2023 1:02 PM
7267 - Open all doors needed to access components.
Remark
Published
09/16/2023 4:54 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
7386 - 7250 - Power on RPM; Remark:7367
Procedure Step
Published
09/01/2023 7:59 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7367 - Move LD-260 switch to ON position. The PWR ON
Remark
Published
05/11/2023 12:42 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
8199 - 8174 - Record existing SC-770 parameter settings; Remark:8175
Procedure Step
Published
09/01/2023 8:01 PM
8174 - Record existing SC-770 parameter settings
Instruction
Published
09/01/2023 5:40 PM
8175 - Use the attached parameter settings sheet to record the current settings and ...
Remark
Published
09/01/2023 5:46 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:
Procedure Step
Published
09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
8200 - 8176 - Uninstall Faulty Rabbit Board; Remark:
Procedure Step
Published
09/01/2023 8:03 PM
8176 - Uninstall Faulty Rabbit Board
Instruction
Published
09/01/2023 11:19 PM
8201 - 8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...; Remark:8178
Procedure Step
Published
09/01/2023 8:05 PM
7795 - Caution : If you rotate cover of the SCA-775 down without first pulling out from the bo...
Annotation
Published
07/07/2023 2:23 PM
8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...
Instruction
Published
09/01/2023 6:02 PM
8178 - Normally, the cover screws are "captured" and should not come out of cover.
Remark
Published
09/01/2023 6:11 PM
8203 - 8179 - Locate Rabbit board; Remark:8202
Procedure Step
Published
09/01/2023 8:07 PM
8179 - Locate Rabbit board
Instruction
Published
09/01/2023 6:13 PM
8202 - Rabbit board location
Remark
Published
09/01/2023 8:07 PM
8205 - 8180 - Disconnect Ethernet cable from Rabbit board; Remark:8204
Procedure Step
Published
09/01/2023 11:13 PM
7680 - Caution : Make sure to press release button on back of Ethernet cable before removing.
Annotation
Published
07/01/2023 11:54 PM
8180 - Disconnect Ethernet cable from Rabbit board
Instruction
Published
09/01/2023 6:20 PM
8204 - Disconnect Ethernet from Rabbit board
Remark
Published
09/01/2023 8:09 PM
8207 - 8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...; Remark:8206
Procedure Step
Published
09/01/2023 8:13 PM
7798 - Caution : Never remove connectors by pulling on wires.
Annotation
Published
07/07/2023 5:41 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...
Instruction
Published
09/01/2023 6:25 PM
8206 - Disconnect Harness
Remark
Published
09/01/2023 8:11 PM
8209 - 8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...; Remark:8208
Procedure Step
Published
09/01/2023 8:14 PM
8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...
Instruction
Published
09/01/2023 6:30 PM
8208 - Unscrew Rabbit board
Remark
Published
09/01/2023 8:14 PM
8211 - 8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...; Remark:8210
Procedure Step
Published
09/01/2023 8:17 PM
8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...
Instruction
Published
09/01/2023 6:33 PM
8210 - Pull Up Rabbit board
Remark
Published
09/01/2023 8:16 PM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
8212 - 8184 - Install New Rabbit Board; Remark:
Procedure Step
Published
09/01/2023 8:22 PM
8184 - Install New Rabbit Board
Instruction
Published
09/01/2023 11:19 PM
8213 - 8185 - Mount new Rabbit board; Remark:8186
Procedure Step
Published
09/01/2023 8:24 PM
8185 - Mount new Rabbit board
Instruction
Published
09/01/2023 6:45 PM
8186 - Press on left and right sides of Rabbit board by rocking it back and forth.&n...
Remark
Published
09/01/2023 6:49 PM
8214 - 8187 - Reinstall single retaining screw securing Rabbit board in place; Remark:8208
Procedure Step
Published
09/01/2023 8:27 PM
8187 - Reinstall single retaining screw securing Rabbit board in place
Instruction
Published
09/01/2023 6:51 PM
8215 - 8188 - Reconnect wiring harnesses and Ethernet cable; Remark:7731
Procedure Step
Published
09/01/2023 8:29 PM
7808 - Caution : Proper connection of wiring harnesses is critical.
Annotation
Published
07/07/2023 9:39 PM
8188 - Reconnect wiring harnesses and Ethernet cable
Instruction
Published
09/01/2023 6:54 PM
7731 - Insert Ethernet connector at top of SC-770 module. Connector will audibly "cl...
Remark
Published
07/02/2023 2:36 AM
8216 - 8189 - Close and secure SC-770 module; Remark:8190
Procedure Step
Published
04/13/2025 6:16 PM
8189 - Close and secure SC-770 module
Instruction
Published
04/13/2025 5:57 PM
8190 - Gently tighten 6 screws at the corners and sides on the SC-770 module.
Remark
Published
04/13/2025 5:57 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
8217 - 8193 - Verify Rabbit board firmware is correct; Remark:8194
Procedure Step
Published
09/01/2023 8:39 PM
8191 - Caution : Rabbit board must be configured with correct firmware version before use....
Annotation
Published
09/01/2023 7:11 PM
8192 - Note : If Rabbit board is not pre-configured with correct firmware version, this mus...
Annotation
Published
09/01/2023 7:16 PM
8193 - Verify Rabbit board firmware is correct
Instruction
Published
09/01/2023 7:18 PM
8194 - Enter Program Mode by pressing “0.” Enter the password ...
Remark
Published
09/01/2023 7:23 PM
8218 - 8195 - Verify parameter settings for specific RPM; Remark:8196
Procedure Step
Published
09/01/2023 8:42 PM
8195 - Verify parameter settings for specific RPM
Instruction
Published
09/01/2023 7:27 PM
8196 - Every RPM has unique parameter settings. The currently approved parameter set...
Remark
Published
09/01/2023 7:30 PM
8220 - 8197 - Verify equipment is in normal operating condition; Remark:8219
Procedure Step
Published
09/01/2023 8:45 PM
8197 - Verify equipment is in normal operating condition
Instruction
Published
09/01/2023 7:32 PM
8219 - DET-RPM-RAP-RM03, Operational Testing procedure.
Remark
Published
09/01/2023 8:45 PM
7283 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/01/2023 11:45 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
Upon failure of Rabbit board
Frequency
Published
09/01/2023 8:57 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder: 2 meters, 6 feet tall; non-conducting
Replacement Parts
Published
09/01/2023 9:34 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
Small Phillips (PH1) screwdriver
Tools
Published
05/14/2020 2:48 PM
Medium Phillips (PH2) screwdriver
Tools
Published
04/24/2020 4:40 PM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM
Rabbit Board Location
Image
Published
09/01/2023 6:17 PM
Ethernet Cable Removal from Rabbit Board
Image
Published
09/01/2023 6:21 PM
SC-771 WIring harness
Image
Published
09/01/2023 6:26 PM
Unscrewing Rabbit Board
Image
Published
09/01/2023 6:28 PM
Pull Rabbit Board
Image
Published
09/01/2023 6:31 PM
Push Rabbit Board Down
Image
Published
09/01/2023 6:46 PM
SC-770 Controller Screws
Image
Published
09/01/2023 5:56 PM

RPM LD-260 Load Disconnect Fuse Replacement

Last Updated: 05/01/2025 1:44 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
1402 - 7927 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/30/2022 1:47 PM
7927 - Establish Initial Conditions
Instruction
Published
07/12/2023 12:23 AM
7268 - 7231 - Close lane; Remark:7233
Procedure Step
Published
04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
09/27/2023 9:09 AM
7231 - Close lane
Instruction
Published
04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...
Remark
Published
04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234
Procedure Step
Published
04/27/2023 7:02 PM
7232 - Open RPM door
Instruction
Published
04/18/2023 1:02 PM
7234 - Open all doors needed to access components.
Remark
Published
04/19/2025 7:48 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
8070 - 8066 - Disconnect upper left connector; Remark:8065
Procedure Step
Published
07/31/2023 1:54 PM
8066 - Disconnect upper left connector
Instruction
Published
07/31/2023 1:49 PM
8065 - The power input connector is a three-pin Molex. Both LEDs should be off when ...
Remark
Published
07/31/2023 1:54 PM
8077 - 8076 - Uninstall Faulty Fuse; Remark:
Procedure Step
Published
07/31/2023 4:31 PM
8076 - Uninstall Faulty Fuse
Instruction
Published
07/31/2023 4:31 PM
8075 - 8074 - Remove switch retaining nut; Remark:8073
Procedure Step
Published
07/31/2023 4:38 PM
8074 - Remove switch retaining nut
Instruction
Published
07/31/2023 4:32 PM
8073 - A small box end or crescent wrench may be required to loosen the switch retai...
Remark
Published
07/31/2023 4:38 PM
8084 - 8083 - Remove four cover plate screws; Remark:8082
Procedure Step
Published
07/31/2023 7:46 PM
8083 - Remove four cover plate screws
Instruction
Published
07/31/2023 7:44 PM
8082 -
Remark
Published
07/31/2023 7:46 PM
8085 - 8081 - Remove cover plate; Remark:8080
Procedure Step
Published
07/31/2023 7:52 PM
8081 - Remove cover plate
Instruction
Published
07/31/2023 7:51 PM
8080 -
Remark
Published
07/31/2023 7:52 PM
8086 - 8079 - Remove failed fuse; Remark:8078
Procedure Step
Published
07/31/2023 7:54 PM
8079 - Remove failed fuse
Instruction
Published
07/31/2023 7:53 PM
8078 - Carefully pull or pry the failed fuse from holder.
Remark
Published
07/31/2023 7:54 PM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
8097 - 8096 - Install New Fuse; Remark:
Procedure Step
Published
07/31/2023 7:56 PM
8096 - Install New Fuse
Instruction
Published
07/31/2023 7:55 PM
10323 - 10322 - Place the new fuse in the fuse holder.; Remark:
Procedure Step
Published
11/17/2023 7:19 PM
10322 - Place the new fuse in the fuse holder.
Instruction
Published
11/17/2023 7:18 PM
8098 - 8094 - Install cover plate; Remark:
Procedure Step
Published
07/31/2023 7:56 PM
8094 - Install cover plate
Instruction
Published
07/31/2023 7:56 PM
8099 - 8093 - Install four screws; Remark:
Procedure Step
Published
07/31/2023 7:57 PM
8093 - Install four screws
Instruction
Published
07/31/2023 7:57 PM
8100 - 8092 - Install switch retaining nut; Remark:
Procedure Step
Published
07/31/2023 7:58 PM
8092 - Install switch retaining nut
Instruction
Published
07/31/2023 7:57 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
8089 - 8088 - Reconnect upper left connector; Remark:8087
Procedure Step
Published
07/31/2023 8:06 PM
8088 - Reconnect upper left connector
Instruction
Published
07/31/2023 8:01 PM
8087 - When the connector is reconnected, the AC LED should be lit....
Remark
Published
07/31/2023 8:05 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
7282 - 7254 - Confirm network connection; Remark:7255
Procedure Step
Published
04/27/2023 4:15 PM
7254 - Confirm network connection
Instruction
Published
04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...
Remark
Published
05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/01/2023 11:45 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
20 minutes
Duration
Published
05/18/2020 5:44 PM
Upon failure of the fuse
Frequency
Published
11/17/2023 6:27 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Small Phillips (PH1) screwdriver
Tools
Published
05/14/2020 2:48 PM
Medium Phillips (PH2) screwdriver
Tools
Published
04/24/2020 4:40 PM
Orange/yellow safety vest
Replacement Parts
Published
04/27/2023 6:56 PM
Safety shoes
Replacement Parts
Published
04/27/2023 6:56 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Orange traffic cones
Replacement Parts
Published
04/27/2023 6:56 PM
Small crescent wrench
Tools
Published
07/31/2023 10:46 AM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
Unplugged LD-260
Image
Published
11/17/2023 6:50 PM
LD-260 Switch Power Off
Image
Published
11/17/2023 6:49 PM
LD-260 Nut
Image
Published
11/17/2023 7:06 PM
Remove four cover plate screws
Image
Published
07/31/2023 7:46 PM
LD-260 Cover Removed
Image
Published
11/17/2023 8:25 PM
LD-260 Fuse
Image
Published
11/17/2023 7:10 PM
LD-260
Image
Published
07/31/2023 7:42 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM SCA-775 Module Replacement

Last Updated: 05/01/2025 1:44 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
7264 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
04/27/2023 7:00 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
7823 - 7592 - Inform system operators; Remark:
Procedure Step
Published
07/07/2023 10:54 PM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
7824 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:7677
Procedure Step
Published
07/07/2023 10:55 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
7677 - Operators should expect numerous fault indications and alarms during procedur...
Remark
Published
07/02/2023 3:05 AM
7847 - 7594 - Close lane and set up barriers to establish a safety watch; Remark:7846
Procedure Step
Published
07/08/2023 11:41 PM
7678 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
07/03/2023 10:23 AM
7594 - Close lane and set up barriers to establish a safety watch
Instruction
Published
06/29/2023 3:28 PM
7846 - Orange safety cones (traffic control) or equivalent per site-specific safety ...
Remark
Published
07/08/2023 11:40 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
7850 - 7848 - Removal of SCA-775 Module; Remark:
Procedure Step
Published
07/08/2023 11:48 PM
7848 - Removal of SCA-775 Module
Instruction
Published
07/08/2023 11:45 PM
7852 - 7849 - Disconnect two cables on bottom of SCA-775 module; Remark:7851
Procedure Step
Published
07/08/2023 11:51 PM
7849 - Disconnect two cables on bottom of SCA-775 module
Instruction
Published
07/08/2023 11:46 PM
7851 - Connectors are disconnected by turning lock ring multiple times and then pull...
Remark
Published
07/08/2023 11:50 PM
7855 - 7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...; Remark:7854
Procedure Step
Published
07/08/2023 11:59 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...
Instruction
Published
07/08/2023 11:56 PM
7854 - BNC Connectors
Remark
Published
07/08/2023 11:58 PM
7857 - 7856 - Loosen screws in each corner (4) using medium Phillips screwdriver, and open ...; Remark:7797
Procedure Step
Published
07/09/2023 12:04 AM
7795 - Caution : If you rotate cover of the SCA-775 down without first pulling out from the bo...
Annotation
Published
07/07/2023 2:23 PM
7856 - Loosen screws in each corner (4) using medium Phillips screwdriver, and open ...
Instruction
Published
07/09/2023 12:01 AM
7797 - Normally the cover screws are captured and should not come out of cover. ...
Remark
Published
07/07/2023 2:34 PM
9467 - To prevent breaking the hinge on the module / door, once the retainer screws ...
Remark
Published
10/03/2023 3:32 PM
7861 - 7859 - Remove 4 mounting screws; Remark:7860
Procedure Step
Published
07/09/2023 12:12 AM
7858 - Note : Most replaceable bit type screwdrivers will be too large in diameter to fit i...
Annotation
Published
07/09/2023 12:06 AM
7859 - Remove 4 mounting screws
Instruction
Published
07/09/2023 12:07 AM
7860 - The screws to be removed are located in the bottom of the irregularly shaped ...
Remark
Published
07/09/2023 12:11 AM
7863 - 7862 - Remove SCA-775 module from back plate; Remark:
Procedure Step
Published
07/09/2023 12:15 AM
7862 - Remove SCA-775 module from back plate
Instruction
Published
07/09/2023 12:14 AM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
7865 - 7864 - Install New SCA-775 Module; Remark:
Procedure Step
Published
07/09/2023 12:18 AM
7864 - Install New SCA-775 Module
Instruction
Published
07/09/2023 12:18 AM
7868 - 7866 - Reinstall all four corner screws to mount replacement module; Remark:7867
Procedure Step
Published
07/09/2023 12:23 AM
7866 - Reinstall all four corner screws to mount replacement module
Instruction
Published
07/09/2023 12:20 AM
7867 - Install all screws loosely at first to facillitate easy mounting, then gently...
Remark
Published
07/09/2023 12:22 AM
7879 - 7878 - Reattach two connectors on bottom of SCA-775 module; Remark:7870
Procedure Step
Published
07/09/2023 1:16 AM
7878 - Reattach two connectors on bottom of SCA-775 module
Instruction
Published
07/09/2023 1:15 AM
7870 - The cable connectors are different sizes and keyed so they cannot be reinstal...
Remark
Published
07/09/2023 12:26 AM
7874 - 7872 - Reconnect BNC and MHV cables on top of SCA-775 module; Remark:7873
Procedure Step
Published
07/09/2023 12:31 AM
7811 - Caution : Proper connection of cables is critical.
Annotation
Published
07/07/2023 9:48 PM
7872 - Reconnect BNC and MHV cables on top of SCA-775 module
Instruction
Published
07/09/2023 12:30 AM
7873 - Verify each cable is connected to the appropriate connector.
Remark
Published
07/09/2023 12:31 AM
7837 - 7814 - Close SCA-775 module cover and tighten 4 screws; Remark:7815
Procedure Step
Published
07/07/2023 11:09 PM
7814 - Close SCA-775 module cover and tighten 4 screws
Instruction
Published
07/07/2023 9:50 PM
7815 - If the follow-on alignment and functional compliance test procedures are to b...
Remark
Published
07/07/2023 9:52 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
7840 - 7816 - Perform electronic alignment; Remark:7817
Procedure Step
Published
07/07/2023 11:12 PM
7816 - Perform electronic alignment
Instruction
Published
07/07/2023 9:55 PM
7817 - DET-RPM-RAP-CM01, RPM Electronic Alignment Procedure.
Remark
Published
04/13/2025 5:55 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
Upon failure of SCA-775 module
Frequency
Published
07/09/2023 12:50 AM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Technician 1
Skill Level
Published
05/14/2020 2:56 PM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
Phillips screwdriver, medium
Replacement Parts
Published
07/07/2023 11:39 PM
Phillips screwdriver, small with 80 to 100 mm long shaft
Replacement Parts
Published
07/09/2023 1:06 AM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
SCA-775 Two Connectors
Image
Published
07/08/2023 11:48 PM
SCA-775 BNC Connectors
Image
Published
07/08/2023 11:57 PM
Remove Six (6) Cover Screws
Image
Published
07/07/2023 2:27 PM
Cover screws are captured
Image
Published
10/04/2023 3:01 PM
To prevent breaking the hinge
Image
Published
10/04/2023 3:02 PM
SCA-775 Screw Sockets
Image
Published
07/09/2023 12:09 AM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM SCA-774 Single Channel Analyzer Board Replacement

Last Updated: 05/01/2025 1:44 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
7478 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
09/01/2023 7:48 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
7823 - 7592 - Inform system operators; Remark:
Procedure Step
Published
07/07/2023 10:54 PM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
7824 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:7677
Procedure Step
Published
07/07/2023 10:55 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
7677 - Operators should expect numerous fault indications and alarms during procedur...
Remark
Published
07/02/2023 3:05 AM
7825 - 7594 - Close lane and set up barriers to establish a safety watch; Remark:7595
Procedure Step
Published
07/07/2023 10:57 PM
7678 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
07/03/2023 10:23 AM
7594 - Close lane and set up barriers to establish a safety watch
Instruction
Published
06/29/2023 3:28 PM
7595 - Use orange safety (traffic control) cones or equivalent per site-specific saf...
Remark
Published
06/29/2023 3:33 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
7827 - 7791 - Remove SCA-774 Board; Remark:
Procedure Step
Published
07/07/2023 10:59 PM
7791 - Remove SCA-774 Board
Instruction
Published
07/07/2023 2:14 PM
7828 - 7793 - Disconnect only signal (BNC) cables from SCA-775 module; Remark:7794
Procedure Step
Published
07/07/2023 11:00 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
7793 - Disconnect only signal (BNC) cables from SCA-775 module
Instruction
Published
07/07/2023 2:18 PM
7794 - Remove Signal BNC Cables
Remark
Published
07/07/2023 2:22 PM
7829 - 7796 - Loosen screws in each corner (4) using medium Philips screwdriver and open SC...; Remark:7797
Procedure Step
Published
07/07/2023 11:02 PM
7795 - Caution : If you rotate cover of the SCA-775 down without first pulling out from the bo...
Annotation
Published
07/07/2023 2:23 PM
7796 - Loosen screws in each corner (4) using medium Philips screwdriver and open SC...
Instruction
Published
07/07/2023 2:24 PM
7797 - Normally the cover screws are captured and should not come out of cover. ...
Remark
Published
07/07/2023 2:34 PM
9467 - To prevent breaking the hinge on the module / door, once the retainer screws ...
Remark
Published
10/03/2023 3:32 PM
7830 - 7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...; Remark:7800
Procedure Step
Published
07/07/2023 11:04 PM
7798 - Caution : Never remove connectors by pulling on wires.
Annotation
Published
07/07/2023 5:41 PM
7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...
Instruction
Published
07/07/2023 5:44 PM
7800 - J8 and J11 should be labeled; write J6 and J10 on the appropriate connector i...
Remark
Published
07/07/2023 9:27 PM
7831 - 7801 - Remove 4 screws at corners of board; Remark:7802
Procedure Step
Published
07/07/2023 11:05 PM
7801 - Remove 4 screws at corners of board
Instruction
Published
07/07/2023 9:28 PM
7802 - Do not lose the screws. They are re-used to secure the SCA-774 board.
Remark
Published
07/07/2023 9:31 PM
7832 - 7803 - Remove board from SCA-775 module; Remark:7804
Procedure Step
Published
07/07/2023 11:06 PM
7803 - Remove board from SCA-775 module
Instruction
Published
07/07/2023 9:32 PM
7804 - BNC connectors are attached to the SCA-774 board and easily slide down then o...
Remark
Published
07/07/2023 9:34 PM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
7833 - 7805 - Install New SCA-774; Remark:
Procedure Step
Published
07/07/2023 11:06 PM
7805 - Install New SCA-774
Instruction
Published
07/07/2023 9:35 PM
7834 - 7806 - Install new SCA-774 board; Remark:7807
Procedure Step
Published
07/07/2023 11:07 PM
7806 - Install new SCA-774 board
Instruction
Published
07/07/2023 9:36 PM
7807 - Use screws previously removed.
Remark
Published
07/07/2023 9:38 PM
7835 - 7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...; Remark:7810
Procedure Step
Published
10/11/2023 7:37 PM
7808 - Caution : Proper connection of wiring harnesses is critical.
Annotation
Published
07/07/2023 9:39 PM
7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...
Instruction
Published
07/07/2023 9:42 PM
7810 - Ensure all pins are engaged. It is easy to install the connectors one pin off...
Remark
Published
07/07/2023 9:44 PM
7836 - 7813 - Reconnect BNC connectors on top of SCA-775 module; Remark:
Procedure Step
Published
07/07/2023 11:42 PM
7811 - Caution : Proper connection of cables is critical.
Annotation
Published
07/07/2023 9:48 PM
7813 - Reconnect BNC connectors on top of SCA-775 module
Instruction
Published
07/07/2023 9:49 PM
7837 - 7814 - Close SCA-775 module cover and tighten 4 screws; Remark:7815
Procedure Step
Published
07/07/2023 11:09 PM
7814 - Close SCA-775 module cover and tighten 4 screws
Instruction
Published
07/07/2023 9:50 PM
7815 - If the follow-on alignment and functional compliance test procedures are to b...
Remark
Published
07/07/2023 9:52 PM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
7840 - 7816 - Perform electronic alignment; Remark:7817
Procedure Step
Published
07/07/2023 11:12 PM
7816 - Perform electronic alignment
Instruction
Published
07/07/2023 9:55 PM
7817 - DET-RPM-RAP-CM01, RPM Electronic Alignment Procedure.
Remark
Published
04/13/2025 5:55 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
Upon SCA-774 board failure
Frequency
Published
07/07/2023 11:22 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
Phillips screwdriver, small
Replacement Parts
Published
07/07/2023 11:39 PM
Phillips screwdriver, medium
Replacement Parts
Published
07/07/2023 11:39 PM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
Disconnect Signal BNC Cables
Image
Published
07/07/2023 2:20 PM
Remove Six (6) Cover Screws
Image
Published
07/07/2023 2:27 PM
Cover screws are captured
Image
Published
10/04/2023 3:01 PM
To prevent breaking the hinge
Image
Published
10/04/2023 3:02 PM
SCA-774 Screws at Corner
Image
Published
07/07/2023 9:30 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM

RPM Functional Compliance Test

Last Updated: 05/01/2025 1:43 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
7738 - 7646 - Prepare RPM Specific FCT Datasheet; Remark:
Procedure Step
Published
07/03/2023 10:36 AM
7647 - Note : Step 1 (1 through 1-4) should be performed before traveling to the RPMs. ...
Annotation
Published
06/30/2023 1:12 PM
7646 - Prepare RPM Specific FCT Datasheet
Instruction
Published
06/30/2023 1:11 PM
7739 - 7648 - Open most recent baselined FCT datasheet on laptop; Remark:
Procedure Step
Published
07/02/2023 12:27 PM
7648 - Open most recent baselined FCT datasheet on laptop
Instruction
Published
06/30/2023 1:14 PM
7740 - 7649 - Save file with unique name (add today's date) and close master copy; Remark:7650
Procedure Step
Published
07/02/2023 12:28 PM
7649 - Save file with unique name (add today's date) and close master copy
Instruction
Published
06/30/2023 1:15 PM
7650 - An example of a unique file name is US_PortofEntry_FCT_Lane1_05132016...
Remark
Published
07/02/2023 3:00 AM
7741 - 7651 - Enter date of procedure performance in appropriate cell; Remark:
Procedure Step
Published
07/02/2023 12:30 PM
7652 - Note : Date of procedure in FCT datasheet is extremely important for correct radioac...
Annotation
Published
07/02/2023 5:22 PM
7651 - Enter date of procedure performance in appropriate cell
Instruction
Published
06/30/2023 1:19 PM
7742 - 7653 - Enter RPM identification information; Remark:7654
Procedure Step
Published
07/02/2023 12:32 PM
7653 - Enter RPM identification information
Instruction
Published
06/30/2023 1:21 PM
7654 - Complete the General Information section to specifically identify the RPM (se...
Remark
Published
07/02/2023 3:01 AM
7743 - 7655 - Verify Gamma Radioactive Source is Sufficient for FCT; Remark:
Procedure Step
Published
07/02/2023 12:37 PM
7655 - Verify Gamma Radioactive Source is Sufficient for FCT
Instruction
Published
07/02/2023 5:23 PM
7744 - 7656 - Enter Co-57 source identification number; Remark:7657
Procedure Step
Published
07/02/2023 12:40 PM
7656 - Enter Co-57 source identification number
Instruction
Published
06/30/2023 2:26 PM
7657 - Source information is commonly listed directly on the label of radioactive so...
Remark
Published
07/02/2023 3:01 AM
7745 - 7658 - Enter Co-57 initial activity in kBq (as listed on source label or source cert...; Remark:7659
Procedure Step
Published
07/02/2023 12:40 PM
7658 - Enter Co-57 initial activity in kBq (as listed on source label or source cert...
Instruction
Published
06/30/2023 2:35 PM
7659 - Source Activity Level
Remark
Published
07/02/2023 3:02 AM
7746 - 7660 - Enter Co-57 source calibration date; Remark:7661
Procedure Step
Published
07/02/2023 12:42 PM
7660 - Enter Co-57 source calibration date
Instruction
Published
06/30/2023 2:46 PM
7661 - Source Calibration Date
Remark
Published
07/02/2023 3:02 AM
7747 - 7662 - Verify Co-57 calculated current activity is within specified limits; Remark:7664
Procedure Step
Published
04/13/2025 6:20 PM
7663 - Standard : Current Co-57 source activity must be between 19 and 400 kBq to perform this ...
Annotation
Published
07/02/2023 5:24 PM
7662 - Verify Co-57 calculated current activity is within specified limits
Instruction
Published
04/13/2025 5:49 PM
7664 - Source Current Activity Level
Remark
Published
07/02/2023 3:03 AM
7748 - 7665 - Verify Neutron Radioactive Source is Sufficient for FCT ...; Remark:
Procedure Step
Published
07/02/2023 12:46 PM
7665 - Verify Neutron Radioactive Source is Sufficient for FCT ...
Instruction
Published
06/30/2023 2:59 PM
7749 - 7666 - Enter Cf-252 source identification number; Remark:7667
Procedure Step
Published
07/02/2023 12:48 PM
7666 - Enter Cf-252 source identification number
Instruction
Published
06/30/2023 3:00 PM
7667 - Source information is commonly listed directly on the label of the radioactiv...
Remark
Published
07/03/2023 10:21 AM
7750 - 7668 - Enter Cf-252 source activity in kBq (as listed on source label or source cert...; Remark:7669
Procedure Step
Published
07/02/2023 12:49 PM
7668 - Enter Cf-252 source activity in kBq (as listed on source label or source cert...
Instruction
Published
06/30/2023 3:23 PM
7669 -
Remark
Published
07/02/2023 12:51 PM
7751 - 7670 - Enter Cf-252 source calibration date; Remark:7671
Procedure Step
Published
07/02/2023 12:52 PM
7670 - Enter Cf-252 source calibration date
Instruction
Published
06/30/2023 3:35 PM
7671 - Certificate of Calibration Neutron Date
Remark
Published
07/02/2023 3:04 AM
7752 - 7673 - Verify Cf-252 calculated current activity is within specified limits; Remark:7674
Procedure Step
Published
07/02/2023 12:54 PM
7672 - Standard : Current Cf-252 source activity must be between 37 and 185 kBq to perform this...
Annotation
Published
06/30/2023 3:42 PM
7673 - Verify Cf-252 calculated current activity is within specified limits
Instruction
Published
06/30/2023 3:44 PM
7674 - Current Cf-252 source activity must be between 2,000 and 20,000 n/s to perfor...
Remark
Published
07/02/2023 3:05 AM
7621 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
06/29/2023 5:37 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
7622 - 7592 - Inform system operators; Remark:11335
Procedure Step
Published
04/20/2025 10:15 AM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
11335 - Upon arrival, brief system operators on expected work, duration, anticipated ...
Remark
Published
04/20/2025 10:14 AM
7753 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:7677
Procedure Step
Published
07/02/2023 1:53 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
7677 - Operators should expect numerous fault indications and alarms during procedur...
Remark
Published
07/02/2023 3:05 AM
7754 - 7594 - Close lane and set up barriers to establish a safety watch; Remark:7595
Procedure Step
Published
07/02/2023 1:55 PM
7678 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...
Annotation
Published
07/03/2023 10:23 AM
7594 - Close lane and set up barriers to establish a safety watch
Instruction
Published
06/29/2023 3:28 PM
7595 - Use orange safety (traffic control) cones or equivalent per site-specific saf...
Remark
Published
06/29/2023 3:33 PM
7755 - 7679 - Disconnect Ethernet; Remark:11336
Procedure Step
Published
04/20/2025 11:18 AM
7680 - Caution : Make sure to press release button on back of Ethernet cable before removing.
Annotation
Published
07/01/2023 11:54 PM
7679 - Disconnect Ethernet
Instruction
Published
07/01/2023 11:52 PM
11336 - Locate Ethernet connector on top of SC-770 controller. Press release button o...
Remark
Published
04/20/2025 11:21 AM
7756 - 7681 - Disable occupancy sensor; Remark:7682
Procedure Step
Published
07/02/2023 1:59 PM
7681 - Disable occupancy sensor
Instruction
Published
07/01/2023 11:55 PM
7682 - For vehicle monitor, disconnect both break-beam sensor receivers (usually*) l...
Remark
Published
07/02/2023 3:06 AM
7757 - 344 - Verify parameter settings are correct; Remark:
Procedure Step
Published
07/02/2023 2:00 PM
344 - Verify parameter settings are correct
Instruction
Published
07/03/2023 10:24 AM
7280 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
04/27/2023 4:14 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
7760 - 7683 - Record SC-770 parameter values; Remark:7684
Procedure Step
Published
07/02/2023 2:09 PM
7685 - Caution : Each SC-770 parameter must match the values obtained from the LANL configurat...
Annotation
Published
07/02/2023 12:20 AM
7683 - Record SC-770 parameter values
Instruction
Published
07/02/2023 12:09 AM
7684 - Enter Program Mode by pressing "0." Enter the password 1234...
Remark
Published
07/02/2023 3:06 AM
7761 - 7686 - Manually enter variable values; Remark:7687
Procedure Step
Published
07/02/2023 2:12 PM
7686 - Manually enter variable values
Instruction
Published
07/02/2023 12:22 AM
7687 - Variable values include parameters such as N*Sigma and Alpha value.
Remark
Published
04/13/2025 5:49 PM
7762 - 7688 - Click the check box to confirm fixed values; Remark:
Procedure Step
Published
04/13/2025 6:20 PM
7688 - Click the check box to confirm fixed values
Instruction
Published
04/13/2025 5:49 PM
7763 - 7689 - Return to SC-770 main menu; Remark:7690
Procedure Step
Published
07/02/2023 2:14 PM
7689 - Return to SC-770 main menu
Instruction
Published
07/02/2023 12:28 AM
7690 - Press "#" button until the SC-770 displays the main menu.
Remark
Published
04/13/2025 5:50 PM
7764 - 7691 - Perform Gamma Detector Efficiency Measurements; Remark:
Procedure Step
Published
04/13/2025 6:20 PM
7691 - Perform Gamma Detector Efficiency Measurements
Instruction
Published
04/13/2025 5:50 PM
7765 - 7694 - Navigate SC-770 to SHOW COUNTS for gamma detectors; Remark:7695
Procedure Step
Published
07/02/2023 2:18 PM
7692 - Caution : Keep gamma detectors protected from direct sunlight.
Annotation
Published
04/13/2025 5:50 PM
7693 - Note : Verify there are no radiation sources sources within 20 meters of the RPM whi...
Annotation
Published
07/02/2023 12:40 AM
7694 - Navigate SC-770 to SHOW COUNTS for gamma detectors
Instruction
Published
07/02/2023 12:41 AM
7695 - From SC-770 main programming menu, press GAMMA
Remark
Published
04/13/2025 5:52 PM
7766 - 7696 - Record measured gamma background count rate for each gamma detector; Remark:7697
Procedure Step
Published
07/02/2023 2:19 PM
7696 - Record measured gamma background count rate for each gamma detector
Instruction
Published
07/02/2023 12:57 AM
7697 - Stand clear of all gamma detectors, watch displayed count rate for each chann...
Remark
Published
07/02/2023 3:07 AM
7767 - 7700 - Place label side of Co-57 gamma source against yellow dot at center of detect...; Remark:7701
Procedure Step
Published
07/02/2023 2:23 PM
7698 - Standard : Due to low energy of Co-57 gammas, the count rate on either side of the sourc...
Annotation
Published
07/02/2023 1:07 AM
7699 - Note : Verify distance between source and detector is minimized to warrant accurate ...
Annotation
Published
07/02/2023 1:08 AM
7700 - Place label side of Co-57 gamma source against yellow dot at center of detect...
Instruction
Published
07/02/2023 1:09 AM
7701 - The source must be held firmly against the detector with a low-density tool s...
Remark
Published
07/02/2023 3:08 AM
7768 - 7702 - Record gamma count rate in appropriate "Source Count Rate (Co-57)" cell; Remark:7704
Procedure Step
Published
07/02/2023 2:25 PM
7703 - Note : Verify that there are no additional radiation sources within 20 meters of the...
Annotation
Published
07/02/2023 1:17 AM
7702 - Record gamma count rate in appropriate "Source Count Rate (Co-57)" cell
Instruction
Published
07/02/2023 1:15 AM
7704 - Stand clear of all gamma detectors, watch displayed count rate for each chann...
Remark
Published
07/02/2023 1:23 AM
7769 - 7705 - Repeat for each gamma detector in RPM; Remark:
Procedure Step
Published
07/02/2023 2:27 PM
7705 - Repeat for each gamma detector in RPM
Instruction
Published
07/02/2023 1:25 AM
7770 - 7707 - Verify gamma detector efficiency; Remark:7708
Procedure Step
Published
04/13/2025 6:20 PM
7706 - Standard : Gamma detector efficiency should be greater than 20%
Annotation
Published
07/02/2023 1:31 AM
7707 - Verify gamma detector efficiency
Instruction
Published
04/13/2025 5:52 PM
7708 - Gamma Detector Efficiency
Remark
Published
07/02/2023 3:08 AM
7771 - 7709 - Go to SC-770 main menu; Remark:7710
Procedure Step
Published
07/02/2023 2:31 PM
7709 - Go to SC-770 main menu
Instruction
Published
07/02/2023 1:41 AM
7710 - Press "#" button until the SC-770 displays the main menu.
Remark
Published
07/02/2023 3:09 AM
7772 - 7711 - Perform Neutron Detector Efficiency Measurements; Remark:
Procedure Step
Published
07/02/2023 2:33 PM
7711 - Perform Neutron Detector Efficiency Measurements
Instruction
Published
07/02/2023 1:49 AM
7773 - 7712 - Enter "fixed" neutron background count rate for each neutron detector; Remark:7713
Procedure Step
Published
07/02/2023 2:34 PM
7712 - Enter "fixed" neutron background count rate for each neutron detector
Instruction
Published
07/02/2023 1:52 AM
7713 - Record 1 counts per second (cps) for each neutron tube installed on each chan...
Remark
Published
07/02/2023 2:00 AM
7774 - 7714 - Navigate SC-770 to SHOW COUNTS for neutron detectors; Remark:7715
Procedure Step
Published
07/02/2023 2:36 PM
7714 - Navigate SC-770 to SHOW COUNTS for neutron detectors
Instruction
Published
07/02/2023 2:02 AM
7715 - From SC-770 main programming menu, press NEUTRON ...
Remark
Published
04/13/2025 6:19 PM
7775 - 7718 - Place Cf-252 neutron source against yellow dot on center of detector; Remark:7719
Procedure Step
Published
07/02/2023 2:37 PM
7716 - Warning : Do not hold the neutron source on the detector face with your hand or stand n...
Annotation
Published
07/02/2023 2:07 AM
7717 - Note : During the neutron detector efficiency tests, verify no one is near t...
Annotation
Published
07/02/2023 2:10 AM
7718 - Place Cf-252 neutron source against yellow dot on center of detector
Instruction
Published
07/02/2023 2:12 AM
7719 - It is acceptable to use adhesive tape for this step
Remark
Published
04/13/2025 5:54 PM
7776 - 7720 - Record neutron count rate in appropriate "Source Count Rate (Cf-252)" cell; Remark:7722
Procedure Step
Published
07/02/2023 2:38 PM
7721 - Note : Ensure that threre are no additional radiation sources within 20 meters of th...
Annotation
Published
07/02/2023 2:18 AM
7720 - Record neutron count rate in appropriate "Source Count Rate (Cf-252)" cell
Instruction
Published
07/02/2023 2:15 AM
7722 - Stand clear of all neutron detectors, watch displayed count rate for each cha...
Remark
Published
07/02/2023 2:22 AM
7777 - 7723 - Repeat for all neutron detectors in RPM; Remark:
Procedure Step
Published
07/02/2023 2:40 PM
7723 - Repeat for all neutron detectors in RPM
Instruction
Published
07/02/2023 2:24 AM
7778 - 7724 - Verify neutron detector efficiency; Remark:7726
Procedure Step
Published
07/02/2023 2:42 PM
7725 - Standard : Neutron detector efficiency should be greater than 5% (VM with 2 helium tubes...
Annotation
Published
07/02/2023 2:27 AM
7724 - Verify neutron detector efficiency
Instruction
Published
07/02/2023 2:25 AM
7726 - Neutron Source Efficiency
Remark
Published
07/02/2023 2:29 AM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
7780 - 7728 - Exit SC-770 programming mode; Remark:7729
Procedure Step
Published
07/02/2023 2:44 PM
7728 - Exit SC-770 programming mode
Instruction
Published
07/02/2023 2:33 AM
7729 - Press "#" until SC-770 exits programming mode and return to normal operating ...
Remark
Published
07/02/2023 2:34 AM
7781 - 7730 - Reconnect Ethernet; Remark:7731
Procedure Step
Published
04/20/2025 11:00 AM
7730 - Reconnect Ethernet
Instruction
Published
07/02/2023 2:34 AM
7731 - Insert Ethernet connector at top of SC-770 module. Connector will audibly "cl...
Remark
Published
07/02/2023 2:36 AM
7782 - 319 - Perform operational test; Remark:7734
Procedure Step
Published
07/02/2023 2:47 PM
7732 - Caution : It is critical that the RPM be returned to the proper operational configurati...
Annotation
Published
07/02/2023 2:39 AM
319 - Perform operational test
Instruction
Published
06/10/2021 8:31 PM
7734 - Perform procedure DET-RPM-RAP‐RM03 RPM Operational Testing.
Remark
Published
07/02/2023 2:43 AM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Routine Maintenance Procedure
Document Type
Published
03/02/2020 3:31 PM
Annually
Frequency
Published
04/01/2020 11:37 AM
As specified by corrective maintenance retest requirements following guidance from the Nuclear Smuggling Detection and Deterrence (NSDD) Program
Frequency
Published
07/02/2023 3:28 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Standard
Annotation Type
Published
03/02/2020 3:25 PM
Warning
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Technician 1
Skill Level
Published
05/14/2020 2:56 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
Source-holding device ~ 1.5 m long extending rod or pole
Replacement Parts
Published
07/02/2023 4:48 PM
Flashlight/headlight is recommended
Replacement Parts
Published
07/02/2023 4:48 PM
Laptop computer with current baselined functional compliance test, FCT, datasheet
Replacement Parts
Published
07/02/2023 4:48 PM
Functional Compliance Testting Data
Image
Published
06/30/2023 1:26 PM
Source Activity Label
Image
Published
06/30/2023 2:37 PM
Certificate of Calibration Source Activity
Image
Published
06/30/2023 2:38 PM
Source Calibration Date
Image
Published
06/30/2023 2:43 PM
Certificate of Calibration Source Date
Image
Published
06/30/2023 2:44 PM
Certificate of Calibration Current Source Activity
Image
Published
06/30/2023 2:51 PM
Certificate of Calibration Current Neutron Date
Image
Published
06/30/2023 3:37 PM
Certificate of Calibration Current Neutron Current Level
Image
Published
06/30/2023 3:45 PM
Disconnect Ethernet cable on top of SC-770 box
Image
Published
10/04/2023 2:59 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM
SC-770 Main Menu
Image
Published
07/02/2023 12:29 AM
Record Measured Gamma Background
Image
Published
07/02/2023 12:56 AM
Gamma Count in Co-57 Source
Image
Published
07/02/2023 1:20 AM
Gamma Detector Efficiency
Image
Published
07/02/2023 1:39 AM
Neutron Background Count Rate
Image
Published
07/02/2023 1:54 AM
Neutron Count Rate
Image
Published
07/02/2023 2:21 AM
Neutron Source Efficiency
Image
Published
07/02/2023 2:28 AM
Functional Compliance Test Results
Image
Published
07/02/2023 2:43 AM