Corrective Maintenance Procedure | FRONTLINE Maintenance Tool

Abbreviation

RPM Cabinet Door Gasket Replacement

Last Updated: 04/28/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
10199 - 10198 - Assess if weather conditions are suitable to complete the full procedure ...; Remark:10197	Procedure Step	Published	10/24/2023 8:01 PM
10198 - Assess if weather conditions are suitable to complete the full procedure ...	Instruction	Published	10/24/2023 8:00 PM
10197 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...	Remark	Published	10/24/2023 8:01 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
10196 - 10192 - Remove Old Gasket; Remark:	Procedure Step	Published	10/24/2023 8:05 PM
10192 - Remove Old Gasket	Instruction	Published	10/24/2023 8:02 PM
10188 - 10187 - Use putty knife to scrape gasket from door; Remark:10186	Procedure Step	Published	10/24/2023 8:06 PM
10193 - Note : Replacement gasket must be obtained prior to starting. The peel and stick gas...	Annotation	Published	10/24/2023 8:03 PM
10194 - Note : May be ordered from Rapiscan on a “per foot” basis, Part No. 6987G.	Annotation	Published	10/24/2023 8:03 PM
10195 - Note : For ordering, the total length required is shown in Total Gasket Length table...	Annotation	Published	10/24/2023 8:05 PM
10187 - Use putty knife to scrape gasket from door	Instruction	Published	10/24/2023 8:06 PM
10186 - Use care to not scrape the paint.	Remark	Published	10/24/2023 8:06 PM
10189 - 10185 - Discard loose material; Remark:	Procedure Step	Published	10/24/2023 8:07 PM
10185 - Discard loose material	Instruction	Published	10/24/2023 8:07 PM
10190 - 10184 - Apply acetone directly onto residue; Remark:10182	Procedure Step	Published	10/24/2023 8:08 PM
10184 - Apply acetone directly onto residue	Instruction	Published	10/24/2023 8:08 PM
10182 - Either spray or squirt Acetone onto residue and allow soaking for a few minut...	Remark	Published	10/24/2023 8:08 PM
10183 - Use care to not scrape the paint. A razor blade and acetone may be necessary ...	Remark	Published	10/24/2023 8:08 PM
10191 - 10181 - Remove any remaining adhesive; Remark:10180	Procedure Step	Published	10/24/2023 8:09 PM
10181 - Remove any remaining adhesive	Instruction	Published	10/24/2023 8:09 PM
10180 - Use additional acetone and paper towels as needed.	Remark	Published	10/24/2023 8:09 PM
10179 - 10178 - Prep Area for Install of New Gasket; Remark:	Procedure Step	Published	10/24/2023 8:11 PM
10178 - Prep Area for Install of New Gasket	Instruction	Published	10/24/2023 8:11 PM
10175 - 10174 - Clean affected surface with rubbing alcohol and paper towels; Remark:10173	Procedure Step	Published	10/24/2023 8:12 PM
10174 - Clean affected surface with rubbing alcohol and paper towels	Instruction	Published	10/24/2023 8:12 PM
10173 - Remaining adhesive will become slightly sticky.	Remark	Published	10/24/2023 8:12 PM
10176 - 10172 - Wait until conditions are optimal; Remark:10169	Procedure Step	Published	10/24/2023 8:15 PM
10172 - Wait until conditions are optimal	Instruction	Published	10/24/2023 8:13 PM
10169 - To help promote a strong bond, the surface area needs to be free of the origi...	Remark	Published	10/24/2023 8:13 PM
10170 - If the temperature is below 10°C (50°F) or the door is damp due to rain or ...	Remark	Published	10/24/2023 8:14 PM
10171 - If removing the doors, be sure to protect the electronics and detectors from ...	Remark	Published	10/24/2023 8:14 PM
10177 - 10167 - Measure and cut appropriate lengths of gasket material required; Remark:10164	Procedure Step	Published	10/24/2023 8:18 PM
10168 - Caution : Incomplete seals may cause environmental damage to the cabinet contents. Gask...	Annotation	Published	10/24/2023 8:18 PM
10167 - Measure and cut appropriate lengths of gasket material required	Instruction	Published	10/24/2023 8:15 PM
10164 - Use scissors and measuring tape.	Remark	Published	10/24/2023 8:16 PM
10165 - Use Gasket Segment Lengths table for appropriate gasket lengths.	Remark	Published	10/24/2023 8:16 PM
10166 - Suggested technique is to add 3-5 cm to the listed length for the initial cut...	Remark	Published	10/24/2023 8:17 PM
10202 - Gasket Segment Lengths	Remark	Published	10/24/2023 8:31 PM
10203 - 10200 - Mark gasket location on door using attached drawing; Remark:	Procedure Step	Published	10/24/2023 8:34 PM
10201 - Standard : The gasket spacing to the door edge on the top, lock side, and bottom is appr...	Annotation	Published	10/24/2023 8:34 PM
10200 - Mark gasket location on door using attached drawing	Instruction	Published	10/24/2023 8:33 PM
10230 - 10229 - Preheat gasket and/or contact area; Remark:10228	Procedure Step	Published	10/24/2023 9:28 PM
10229 - Preheat gasket and/or contact area	Instruction	Published	10/24/2023 9:28 PM
10228 - Use a hair dryer or similar device until gasket is warm to your touch. This w...	Remark	Published	10/24/2023 9:28 PM
10227 - 10226 - Install New Gasket; Remark:10225	Procedure Step	Published	10/24/2023 9:34 PM
10226 - Install New Gasket	Instruction	Published	10/24/2023 9:29 PM
10225 - gasket application order	Remark	Published	10/24/2023 9:34 PM
10221 - 10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...; Remark:10219	Procedure Step	Published	10/24/2023 9:36 PM
10314 - Caution : Do not stretch or pull the gaskets when placing them on the door as this can ...	Annotation	Published	11/17/2023 8:56 AM
10315 - Note : Attaching the gaskets to the door in the correct sequence is important to kee...	Annotation	Published	11/17/2023 8:57 AM
10220 - Peel protective paper backing from top gasket and attach adhesive side of gas...	Instruction	Published	10/24/2023 9:36 PM
10219 - (This is the first application.) Use care when removing/peeling backing paper...	Remark	Published	10/24/2023 9:36 PM
10222 - 10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10217	Procedure Step	Published	10/24/2023 9:37 PM
10218 - Peel protective paper backing from side gasket and attach adhesive side of ga...	Instruction	Published	10/24/2023 9:36 PM
10217 - (This is the second application.)	Remark	Published	10/24/2023 9:37 PM
10223 - 10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...; Remark:10215	Procedure Step	Published	10/24/2023 9:38 PM
10216 - Peel protective paper backing from side gasket and attach adhesive side of ga...	Instruction	Published	10/24/2023 9:38 PM
10215 - (This is the third application.)	Remark	Published	10/24/2023 9:38 PM
10224 - 10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...; Remark:10213	Procedure Step	Published	10/24/2023 9:40 PM
10214 - Peel protective paper backing from bottom gasket and attach adhesive side of ...	Instruction	Published	10/24/2023 9:39 PM
10213 - (This is the fourth application.)	Remark	Published	10/24/2023 9:39 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
10210 - 10209 - Close cabinet door; Remark:	Procedure Step	Published	10/24/2023 9:42 PM
10209 - Close cabinet door	Instruction	Published	10/24/2023 9:42 PM
10211 - 10207 - Keep door closed for at least 24 hours; Remark:10206	Procedure Step	Published	10/24/2023 9:44 PM
10208 - Note : Cure times vary depending on temperature and humidity.	Annotation	Published	10/24/2023 9:44 PM
10207 - Keep door closed for at least 24 hours	Instruction	Published	10/24/2023 9:43 PM
10206 - The constant pressure of the door will help create a strong bond during the 2...	Remark	Published	10/24/2023 9:44 PM
10212 - 10205 - Check gasket adhesion at end of 24 hours; Remark:10204	Procedure Step	Published	10/24/2023 9:46 PM
10205 - Check gasket adhesion at end of 24 hours	Instruction	Published	10/24/2023 9:45 PM
10204 - Check temperature or cleanliness of surface if gasket does not adhere properl...	Remark	Published	10/24/2023 9:46 PM
8260 - 8250 - Reopen Lane; Remark:8249	Procedure Step	Published	09/07/2023 3:09 PM
8250 - Reopen Lane	Instruction	Published	09/07/2023 3:09 PM
8249 - Remove orange safety (traffic control) cones	Remark	Published	09/07/2023 3:09 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
hours	Duration	Published	05/26/2022 11:45 AM
Upon damage or no longer sealing properly	Frequency	Published	10/23/2023 3:03 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Standard	Annotation Type	Published	03/02/2020 3:25 PM
Technician 1	Skill Level	Published	05/14/2020 2:56 PM
Narrow putty knife or paint scraper	Tools	Published	10/23/2023 4:18 PM
Razor blade scraper	Tools	Published	10/23/2023 4:18 PM
Measuring Tape	Tools	Published	10/03/2023 10:11 AM
Scissors	Tools	Published	05/19/2020 1:54 PM
Permanent marker	Tools	Published	10/23/2023 10:07 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Ladder: 2 meters, 6 feet tall; non-conducting	Replacement Parts	Published	09/01/2023 9:34 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Gloves	Replacement Parts	Published	05/10/2023 3:28 PM
Gasket segment lengths_0.png	Image	Published	10/24/2023 9:23 PM
gasket application order	Image	Published	10/24/2023 9:33 PM

Read more about RPM Cabinet Door Gasket Replacement

10125 - 10124 - Turn power ON at AC breaker; Remark:10153

Read more about 10125 - 10124 - Turn power ON at AC breaker; Remark:10153

10127 - 10307 - Turn AC Power On; Remark:

Read more about 10127 - 10307 - Turn AC Power On; Remark:

10142 - 10141 - Disconnect battery at Molex plug; Remark:10140

Read more about 10142 - 10141 - Disconnect battery at Molex plug; Remark:10140

10150 - 10149 - Uninstall Faulty +12V Battery; Remark:

Read more about 10150 - 10149 - Uninstall Faulty +12V Battery; Remark:

10158 - 10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...; Remark:10151

Read more about 10158 - 10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...; Remark:10151

10157 - 10154 - Turn RPM AC power input breaker switch to “OFF” position; Remark:10153

Read more about 10157 - 10154 - Turn RPM AC power input breaker switch to “OFF” position; Remark:10153

RPM +12 VDC Battery Replacement

Last Updated: 04/28/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
1402 - 7927 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/30/2022 1:47 PM
7927 - Establish Initial Conditions	Instruction	Published	07/12/2023 12:23 AM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7269 - 7232 - Open RPM door; Remark:7234	Procedure Step	Published	04/27/2023 7:02 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7234 - Open all doors needed to access components.	Remark	Published	04/19/2025 7:48 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
8072 - 10288 - Turn AC Power Off; Remark:	Procedure Step	Published	07/31/2023 11:51 AM
10288 - Turn AC Power Off	Instruction	Published	11/16/2023 6:34 PM
10157 - 10154 - Turn RPM AC power input breaker switch to “OFF” position; Remark:10153	Procedure Step	Published	10/23/2023 11:08 AM
10155 - Warning : 120/240 Vac will still be present at the AC power terminal block and at the A...	Annotation	Published	10/23/2023 11:06 AM
10156 - Note : Normally the “OFF” position will be when the switch is in the down positi...	Annotation	Published	10/23/2023 11:08 AM
10154 - Turn RPM AC power input breaker switch to “OFF” position	Instruction	Published	10/23/2023 11:04 AM
10153 - Note the different styles of AC breakers: 1. Black breaker/green so...	Remark	Published	10/23/2023 11:05 AM
10158 - 10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...; Remark:10151	Procedure Step	Published	04/13/2025 6:14 PM
10152 - Confirm AC LED on LD-260 is no longer lit once AC breaker ha...	Instruction	Published	04/13/2025 5:31 PM
10151 - confirming LD-260 power is off	Remark	Published	10/23/2023 11:32 AM
10150 - 10149 - Uninstall Faulty +12V Battery; Remark:	Procedure Step	Published	10/23/2023 11:35 AM
10149 - Uninstall Faulty +12V Battery	Instruction	Published	10/23/2023 11:34 AM
10142 - 10141 - Disconnect battery at Molex plug; Remark:10140	Procedure Step	Published	10/23/2023 11:42 AM
10141 - Disconnect battery at Molex plug	Instruction	Published	10/23/2023 11:35 AM
10140 - Unplug the 2-conductor Molex by opening latch and separate ends by pulling ap...	Remark	Published	10/23/2023 11:42 AM
10143 - 10139 - Lift battery out of RPM cabinet; Remark:10137	Procedure Step	Published	10/23/2023 11:45 AM
10139 - Lift battery out of RPM cabinet	Instruction	Published	10/23/2023 11:45 AM
10137 - The battery posts may be covered with a protective, non-conductive blanket to...	Remark	Published	10/23/2023 11:45 AM
10144 - 10136 - Disconnect wiring harness from failed battery; Remark:10135	Procedure Step	Published	10/23/2023 11:47 AM
10136 - Disconnect wiring harness from failed battery	Instruction	Published	10/23/2023 11:46 AM
10135 - Remove the wiring harness from the failed battery in preparation for installa...	Remark	Published	10/23/2023 11:46 AM
10145 - 10134 - Attach wiring harness to new battery; Remark:10132	Procedure Step	Published	10/23/2023 11:51 AM
10134 - Attach wiring harness to new battery	Instruction	Published	10/23/2023 11:49 AM
10132 - Install the wiring harness on the new battery.	Remark	Published	10/23/2023 11:50 AM
10133 - If the non-conductive blanket was present on the old battery install it on th...	Remark	Published	10/23/2023 11:50 AM
10146 - 10131 - Place new battery into position in RPM cabinet; Remark:	Procedure Step	Published	10/23/2023 11:51 AM
10131 - Place new battery into position in RPM cabinet	Instruction	Published	10/23/2023 11:51 AM
10147 - 10130 - Reinstall protective cover; Remark:	Procedure Step	Published	10/23/2023 11:52 AM
10130 - Reinstall protective cover	Instruction	Published	10/23/2023 11:52 AM
10148 - 10129 - Reconnect battery; Remark:10128	Procedure Step	Published	10/23/2023 11:54 AM
10129 - Reconnect battery	Instruction	Published	10/23/2023 11:52 AM
10128 - Reconnect the two halves of the Molex connector; slide the two halves togethe...	Remark	Published	10/23/2023 11:54 AM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
10127 - 10307 - Turn AC Power On; Remark:	Procedure Step	Published	10/23/2023 11:55 AM
10307 - Turn AC Power On	Instruction	Published	11/16/2023 7:01 PM
10125 - 10124 - Turn power ON at AC breaker; Remark:10153	Procedure Step	Published	10/23/2023 12:08 PM
10124 - Turn power ON at AC breaker	Instruction	Published	10/23/2023 12:06 PM
10310 - 10308 - Confirm AC LED on LD-260 is lit; Remark:10309	Procedure Step	Published	04/13/2025 6:13 PM
10308 - Confirm AC LED on LD-260 is lit	Instruction	Published	04/13/2025 5:31 PM
10309 - AC Present	Remark	Published	11/16/2023 7:23 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
7280 - 7250 - Power on RPM; Remark:7251	Procedure Step	Published	04/27/2023 4:14 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON	Remark	Published	05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
9735 - 319 - Perform operational test; Remark:9733	Procedure Step	Published	04/08/2025 2:22 PM
319 - Perform operational test	Instruction	Published	06/10/2021 8:31 PM
9733 - DET-RPM-RAP-RM03.	Remark	Published	10/13/2023 4:08 PM
7282 - 7254 - Confirm network connection; Remark:7255	Procedure Step	Published	04/27/2023 4:15 PM
7254 - Confirm network connection	Instruction	Published	04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...	Remark	Published	05/10/2023 3:15 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
20 minutes	Duration	Published	05/18/2020 5:44 PM
Upon failure of +12 Vdc battery	Frequency	Published	10/23/2023 9:58 AM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Phillips screwdriver, medium	Replacement Parts	Published	07/07/2023 11:39 PM
Permanent marker	Tools	Published	10/23/2023 10:07 AM
Orange/yellow safety vest	Replacement Parts	Published	04/27/2023 6:56 PM
Safety shoes	Replacement Parts	Published	04/27/2023 6:56 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required	Replacement Parts	Published	07/02/2023 4:48 PM
Orange traffic cones	Replacement Parts	Published	04/27/2023 6:56 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
AC Power input breaker	Image	Published	10/23/2023 11:05 AM
LD-260 Power off.png	Image	Published	10/23/2023 2:11 PM
Disconnect battery at Molex plug (1)	Image	Published	10/23/2023 11:39 AM
Disconnect battery at Molex plug (2)	Image	Published	10/23/2023 11:40 AM
Disconnect battery at Molex plug (3)	Image	Published	10/23/2023 11:41 AM
AC power present	Image	Published	10/23/2023 12:20 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM

Read more about RPM +12 VDC Battery Replacement

RPM AM-270 Remote Alarm Panel Replacement

Last Updated: 04/28/2025 1:42 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
7264 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	04/27/2023 7:00 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7622 - 7592 - Inform system operators; Remark:11335	Procedure Step	Published	04/20/2025 10:15 AM
7592 - Inform system operators	Instruction	Published	06/29/2023 3:20 PM
11335 - Upon arrival, brief system operators on expected work, duration, anticipated ...	Remark	Published	04/20/2025 10:14 AM
10334 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	11/21/2023 8:47 AM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
7268 - 7231 - Close lane; Remark:7233	Procedure Step	Published	04/27/2023 7:01 PM
9053 - Warning : Traffic should temporarily be rerouted or halted during conduction of this pr...	Annotation	Published	09/27/2023 9:09 AM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
9859 - 9786 - Shutdown AM-270 Remove Alarm Panel; Remark:	Procedure Step	Published	10/19/2023 7:23 AM
9786 - Shutdown AM-270 Remove Alarm Panel	Instruction	Published	10/18/2023 7:46 PM
9860 - 9787 - Lift cover fully open; Remark:9788	Procedure Step	Published	10/19/2023 7:24 AM
9787 - Lift cover fully open	Instruction	Published	10/18/2023 7:48 PM
9788 - Cover screws will not fully come out. Utilizing a PH2 screwdriver, loosen unt...	Remark	Published	10/18/2023 7:52 PM
9865 - 9789 - Power off AM-270; Remark:9790	Procedure Step	Published	10/19/2023 7:32 AM
9789 - Power off AM-270	Instruction	Published	10/18/2023 7:53 PM
9790 - Flip toggle switch to off position (towards you).	Remark	Published	10/18/2023 7:55 PM
9866 - 9791 - Deenergize AM-270; Remark:9792	Procedure Step	Published	10/19/2023 7:33 AM
9791 - Deenergize AM-270	Instruction	Published	10/18/2023 7:56 PM
9792 - Unplug AC power cable from wall outlet.	Remark	Published	10/18/2023 7:59 PM
9867 - 9793 - Disconnect positive battery wire; Remark:9794	Procedure Step	Published	10/19/2023 7:34 AM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...	Annotation	Published	07/07/2023 2:17 PM
9793 - Disconnect positive battery wire	Instruction	Published	10/18/2023 8:04 PM
9794 - Battery Positive Terminal	Remark	Published	10/18/2023 8:05 PM
9868 - 9795 - Disconnect negative battery wire; Remark:9796	Procedure Step	Published	10/19/2023 7:36 AM
9795 - Disconnect negative battery wire	Instruction	Published	10/18/2023 8:05 PM
9796 - Battery Negative Terminal	Remark	Published	10/18/2023 8:06 PM
9875 - 9797 - Uninstall Faulty AM-270 Remote Alarm Panel; Remark:	Procedure Step	Published	10/19/2023 7:41 AM
9797 - Uninstall Faulty AM-270 Remote Alarm Panel	Instruction	Published	10/18/2023 8:08 PM
9876 - 9798 - Remove signal wires; Remark:9799	Procedure Step	Published	04/13/2025 6:15 PM
9798 - Remove signal wires	Instruction	Published	04/13/2025 5:32 PM
9799 - Utilizing an insertion tool (Part #: 2855B), remove signal wires.	Remark	Published	04/13/2025 5:32 PM
9877 - 9800 - Loosen cable nuts; Remark:9801	Procedure Step	Published	10/19/2023 7:43 AM
9800 - Loosen cable nuts	Instruction	Published	10/18/2023 8:15 PM
9801 - Utilizing an adjustable wrench, loosen nuts on back of AM-270.	Remark	Published	10/18/2023 8:18 PM
9878 - 9802 - Remove signal cables from back of AM-270; Remark:	Procedure Step	Published	10/19/2023 7:44 AM
9802 - Remove signal cables from back of AM-270	Instruction	Published	10/18/2023 8:20 PM
9879 - 9803 - Close the cover; Remark:9804	Procedure Step	Published	10/19/2023 7:44 AM
9803 - Close the cover	Instruction	Published	10/18/2023 8:22 PM
9804 - Utilizing a PH2 screwdriver, tighten AM-270 cover.	Remark	Published	10/18/2023 8:25 PM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
9880 - 9805 - Install New AM-270 Remote Alarm Panel; Remark:	Procedure Step	Published	10/19/2023 7:45 AM
9805 - Install New AM-270 Remote Alarm Panel	Instruction	Published	10/18/2023 8:32 PM
9881 - 9806 - Set new AM-270 where old unit was; Remark:	Procedure Step	Published	10/19/2023 7:46 AM
9806 - Set new AM-270 where old unit was	Instruction	Published	10/18/2023 8:34 PM
9882 - 9807 - Lift cover fully open; Remark:9788	Procedure Step	Published	10/19/2023 7:47 AM
9807 - Lift cover fully open	Instruction	Published	10/18/2023 8:35 PM
9883 - 9808 - Insert signal wire cables to the same depth as in old unit; Remark:	Procedure Step	Published	10/19/2023 7:47 AM
9808 - Insert signal wire cables to the same depth as in old unit	Instruction	Published	10/18/2023 8:38 PM
9890 - 9809 - Tighten cable nuts; Remark:9810	Procedure Step	Published	10/19/2023 7:48 AM
9809 - Tighten cable nuts	Instruction	Published	10/18/2023 8:40 PM
9810 - Using an adjustable wrench, tighten nuts on back of AM-270.	Remark	Published	10/18/2023 8:41 PM
9891 - 9811 - Install signal wires; Remark:9812	Procedure Step	Published	10/19/2023 7:49 AM
7808 - Caution : Proper connection of wiring harnesses is critical.	Annotation	Published	07/07/2023 9:39 PM
9811 - Install signal wires	Instruction	Published	10/18/2023 8:43 PM
9812 - Utilizing an insertion tool (Part #: 2855B), install signal wires.	Remark	Published	04/13/2025 5:32 PM
9893 - 9813 - Plug AC power cable into wall outler; Remark:9814	Procedure Step	Published	10/19/2023 7:52 AM
9813 - Plug AC power cable into wall outler	Instruction	Published	10/18/2023 8:48 PM
9814 - The LED light on the power supply should be on.	Remark	Published	10/18/2023 8:48 PM
9894 - 9815 - Check Power Supply Voltage; Remark:	Procedure Step	Published	10/19/2023 7:53 AM
9815 - Check Power Supply Voltage	Instruction	Published	10/18/2023 8:55 PM
9895 - 9816 - Set digital multimeter to DC volts; Remark:9817	Procedure Step	Published	10/19/2023 7:54 AM
9816 - Set digital multimeter to DC volts	Instruction	Published	10/18/2023 8:58 PM
9817 - Digital Multimeter	Remark	Published	10/18/2023 8:59 PM
9896 - 9818 - Connect digital multimeter negative test lead to ground; Remark:	Procedure Step	Published	10/19/2023 7:55 AM
9818 - Connect digital multimeter negative test lead to ground	Instruction	Published	10/18/2023 9:01 PM
9897 - 9819 - Connect digital multimeter positive lead to red wire terminal on power supply...; Remark:9820	Procedure Step	Published	10/19/2023 7:56 AM
9819 - Connect digital multimeter positive lead to red wire terminal on power supply...	Instruction	Published	10/18/2023 9:02 PM
9820 - The digital multimeter should read 13.6 VDC. If the digital multimeter doesn'...	Remark	Published	10/18/2023 9:05 PM
9906 - 9824 - Adjust Power Supply Voltage (if applicable); Remark:	Procedure Step	Published	10/19/2023 7:57 AM
9824 - Adjust Power Supply Voltage (if applicable)	Instruction	Published	10/18/2023 9:16 PM
9907 - 9822 - Turn trim potentiometer until voltage reaches 13.6 VDC on digital multimeter....; Remark:9823	Procedure Step	Published	10/19/2023 7:58 AM
9821 - Warning : 90-240 VAC is present near the point where power supply voltage adjustments a...	Annotation	Published	10/18/2023 9:09 PM
9822 - Turn trim potentiometer until voltage reaches 13.6 VDC on digital multimeter....	Instruction	Published	10/18/2023 9:10 PM
9823 - Turning the trim potentiometer clockwise will increase the voltage.	Remark	Published	04/13/2025 5:33 PM
9908 - 9825 - Power On AM-270; Remark:	Procedure Step	Published	10/19/2023 7:59 AM
9825 - Power On AM-270	Instruction	Published	10/19/2023 5:20 AM
9909 - 9826 - Connect negative battery wire; Remark:9796	Procedure Step	Published	10/19/2023 8:00 AM
7811 - Caution : Proper connection of cables is critical.	Annotation	Published	07/07/2023 9:48 PM
9826 - Connect negative battery wire	Instruction	Published	10/19/2023 5:48 AM
9915 - 9828 - Connect positive battery wire; Remark:9794	Procedure Step	Published	10/19/2023 8:01 AM
9828 - Connect positive battery wire	Instruction	Published	10/19/2023 5:52 AM
9916 - 9825 - Power On AM-270; Remark:9829	Procedure Step	Published	04/07/2025 3:53 PM
9829 - Flip toggle switch to on position (away from you).	Remark	Published	10/19/2023 5:53 AM
9917 - 9830 - Verify AM-270 lights; Remark:9831	Procedure Step	Published	04/13/2025 5:30 PM
9830 - Verify AM-270 lights	Instruction	Published	10/19/2023 5:55 AM
9831 - Verify Systems Ready and Power On lights ar...	Remark	Published	04/13/2025 6:01 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
9918 - 9832 - Turn key on bottom of AM-270 vertical; Remark:	Procedure Step	Published	10/19/2023 8:07 AM
9832 - Turn key on bottom of AM-270 vertical	Instruction	Published	10/19/2023 6:05 AM
9919 - 9833 - Push Lamp Test switch; Remark:9834	Procedure Step	Published	10/19/2023 8:09 AM
9833 - Push Lamp Test switch	Instruction	Published	10/19/2023 6:06 AM
9834 - Verify all lights flash.	Remark	Published	10/19/2023 6:08 AM
9920 - 9835 - Turn key on bottom of AM-270 horizontal; Remark:	Procedure Step	Published	04/13/2025 5:29 PM
9835 - Turn key on bottom of AM-270 horizontal	Instruction	Published	04/13/2025 5:29 PM
9924 - 9833 - Push Lamp Test switch; Remark:9836	Procedure Step	Published	10/19/2023 8:10 AM
9836 - All lights should flash and siren should sound a steady noise.	Remark	Published	04/13/2025 5:33 PM
9925 - 9837 - Push Acknowledge Alarm button to silence siren; Remark:9838	Procedure Step	Published	10/19/2023 8:11 AM
9837 - Push Acknowledge Alarm button to silence siren	Instruction	Published	10/19/2023 6:12 AM
9838 - AM 270 Acknowledge Alarm	Remark	Published	10/19/2023 6:16 AM
9927 - 9830 - Verify AM-270 lights; Remark:9831	Procedure Step	Published	10/19/2023 8:12 AM
9926 - 9839 - Tighten AM-270 cover screws; Remark:9849	Procedure Step	Published	10/19/2023 8:12 AM
9839 - Tighten AM-270 cover screws	Instruction	Published	10/19/2023 6:16 AM
9849 - Tighten Screws AM 270	Remark	Published	10/19/2023 7:12 AM
9929 - 319 - Perform operational test; Remark:9347	Procedure Step	Published	04/08/2025 2:23 PM
319 - Perform operational test	Instruction	Published	06/10/2021 8:31 PM
9347 - DET-RPM-RAP-RM03 RPM Operational Testing.	Remark	Published	10/03/2023 12:11 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of AM-270	Frequency	Published	10/19/2023 11:10 AM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
#2 Phillips screwdriver	Tools	Published	11/21/2023 8:29 AM
#3 straight blade screwdriver	Tools	Published	11/21/2023 8:30 AM
Insertion tool (Part# 2855B)	Tools	Published	10/19/2023 11:11 AM
8" adjustable wrench	Tools	Published	11/21/2023 8:30 AM
Digital multi-meter (DMM) with test leads	Tools	Published	11/21/2023 8:30 AM
AM 270 Cover Screws	Image	Published	10/18/2023 7:51 PM
AM-270 Power Switch	Image	Published	10/18/2023 7:55 PM
AM-270 AC Plug	Image	Published	10/18/2023 7:58 PM
Positive Wiring for Battery	Image	Published	10/18/2023 8:03 PM
Negative Wiring Battery	Image	Published	10/18/2023 8:04 PM
AM 270 Signal Wires	Image	Published	10/18/2023 8:11 PM
AM 270 Cable Nuts	Image	Published	10/18/2023 8:16 PM
Digital Multimeter VDC Mode	Image	Published	10/18/2023 8:58 PM
DMM Reading	Image	Published	10/18/2023 9:04 PM
Power Supply Pot	Image	Published	10/18/2023 9:12 PM
AM 270 Boot Lights	Image	Published	10/19/2023 5:54 AM
AM 270 Lamp Tets Light	Image	Published	10/19/2023 6:07 AM
AM 270 Acknowledge Alarm	Image	Published	10/19/2023 6:14 AM

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9929 - 319 - Perform operational test; Remark:9347

Read more about 9929 - 319 - Perform operational test; Remark:9347

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