Last Updated: 04/24/2025 1:45 AM

The following table lists all the components that make up the document.

Title Type Status Last Updated
Rapiscan VM-250 Vehicle Monitor
Device
Published
10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor
Device
Published
06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor
Device
Published
09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor
Device
Published
06/27/2024 1:02 PM
9508 - 1401 - Establish Initial Conditions; Remark:
Procedure Step
Published
10/03/2023 3:58 PM
1401 - Establish Initial Conditions
Instruction
Published
09/30/2022 3:14 PM
8490 - 7592 - Inform system operators; Remark:
Procedure Step
Published
09/16/2023 8:49 PM
7592 - Inform system operators
Instruction
Published
06/29/2023 3:20 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:
Procedure Step
Published
09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...
Instruction
Published
07/01/2023 11:39 PM
10312 - 7967 - Close lane and set up barriers or establish a safety watch; Remark:7595
Procedure Step
Published
11/17/2023 8:47 AM
7967 - Close lane and set up barriers or establish a safety watch
Instruction
Published
07/12/2023 12:41 AM
7595 - Use orange safety (traffic control) cones or equivalent per site-specific saf...
Remark
Published
06/29/2023 3:33 PM
7270 - 7235 - Power off RPM; Remark:7236
Procedure Step
Published
09/01/2023 7:57 PM
7235 - Power off RPM
Instruction
Published
04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON
Remark
Published
04/27/2023 4:25 PM
9646 - 9645 - Prepare for Faulty High Voltage Board Removal; Remark:
Procedure Step
Published
04/13/2025 6:15 PM
9645 - Prepare for Faulty High Voltage Board Removal
Instruction
Published
04/13/2025 6:02 PM
7852 - 7849 - Disconnect two cables on bottom of SCA-775 module; Remark:7851
Procedure Step
Published
07/08/2023 11:51 PM
7849 - Disconnect two cables on bottom of SCA-775 module
Instruction
Published
07/08/2023 11:46 PM
7851 - Connectors are disconnected by turning lock ring multiple times and then pull...
Remark
Published
07/08/2023 11:50 PM
7855 - 7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...; Remark:7854
Procedure Step
Published
07/08/2023 11:59 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...
Annotation
Published
07/07/2023 2:17 PM
7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...
Instruction
Published
07/08/2023 11:56 PM
7854 - BNC Connectors
Remark
Published
07/08/2023 11:58 PM
9709 - 9435 - Loosen screws in each corner (4) using a medium Philips screwdriver and open ...; Remark:9708
Procedure Step
Published
10/11/2023 10:48 PM
9435 - Loosen screws in each corner (4) using a medium Philips screwdriver and open ...
Instruction
Published
10/03/2023 2:00 PM
9708 - Normally the cover screws are “captured” and should not come out of the c...
Remark
Published
10/11/2023 10:47 PM
7861 - 7859 - Remove 4 mounting screws; Remark:7860
Procedure Step
Published
07/09/2023 12:12 AM
7858 - Note : Most replaceable bit type screwdrivers will be too large in diameter to fit i...
Annotation
Published
07/09/2023 12:06 AM
7859 - Remove 4 mounting screws
Instruction
Published
07/09/2023 12:07 AM
7860 - The screws to be removed are located in the bottom of the irregularly shaped ...
Remark
Published
07/09/2023 12:11 AM
7863 - 7862 - Remove SCA-775 module from back plate; Remark:
Procedure Step
Published
07/09/2023 12:15 AM
7862 - Remove SCA-775 module from back plate
Instruction
Published
07/09/2023 12:14 AM
7830 - 7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...; Remark:7800
Procedure Step
Published
07/07/2023 11:04 PM
7798 - Caution : Never remove connectors by pulling on wires.
Annotation
Published
07/07/2023 5:41 PM
7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...
Instruction
Published
07/07/2023 5:44 PM
7800 - J8 and J11 should be labeled; write J6 and J10 on the appropriate connector i...
Remark
Published
07/07/2023 9:27 PM
9658 - 9647 - Remove SCA-774 board from SCA-775 module; Remark:9648
Procedure Step
Published
10/11/2023 8:15 PM
9647 - Remove SCA-774 board from SCA-775 module
Instruction
Published
10/11/2023 7:55 PM
9648 - BNC connectors are attached to the SCA-774 board and easily slide down then o...
Remark
Published
10/11/2023 7:58 PM
9657 - 9650 - Uninstall Faulty High Voltage Board; Remark:
Procedure Step
Published
10/11/2023 8:14 PM
9649 - Note : If spare SCA-775 boxes or mounting plates are available it is advisable to re...
Annotation
Published
10/11/2023 8:00 PM
9650 - Uninstall Faulty High Voltage Board
Instruction
Published
10/11/2023 8:01 PM
9653 - 9651 - Remove four corners screws from high voltage plate to remove from box; Remark:9652
Procedure Step
Published
10/11/2023 8:07 PM
9651 - Remove four corners screws from high voltage plate to remove from box
Instruction
Published
10/11/2023 8:05 PM
9652 - High voltage plate
Remark
Published
10/11/2023 8:06 PM
9656 - 9654 - Disconnect wiring harness from faulty board(s); Remark:9655
Procedure Step
Published
10/11/2023 8:13 PM
9654 - Disconnect wiring harness from faulty board(s)
Instruction
Published
10/11/2023 8:09 PM
9655 - Faulty High Voltage Board
Remark
Published
10/11/2023 8:11 PM
9661 - 9659 - Remove faulty board; Remark:9660
Procedure Step
Published
10/11/2023 8:19 PM
9659 - Remove faulty board
Instruction
Published
10/11/2023 8:15 PM
9660 - Using a small Phillips screwdriver, remove screws at four corners.
Remark
Published
04/13/2025 6:02 PM
9707 - 9705 - Cut ground wire (black) and high-voltage wires (orange) as close to bad board...; Remark:9706
Procedure Step
Published
10/11/2023 10:39 PM
9705 - Cut ground wire (black) and high-voltage wires (orange) as close to bad board...
Instruction
Published
10/11/2023 10:37 PM
9706 -
Remark
Published
10/11/2023 10:38 PM
3397 - 3395 - Label faulty component; Remark:3396
Procedure Step
Published
07/21/2024 6:59 AM
3395 - Label faulty component
Instruction
Published
08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...
Remark
Published
08/09/2021 11:35 AM
9696 - 9690 - Install New High Voltage Board (HHV-448 or HHV-458); Remark:
Procedure Step
Published
10/11/2023 9:31 PM
9690 - Install New High Voltage Board (HHV-448 or HHV-458)
Instruction
Published
10/11/2023 9:20 PM
9697 - 9691 - Strip approximately 3/8” of insulation off ground and high voltage wire fro...; Remark:
Procedure Step
Published
10/11/2023 9:32 PM
9691 - Strip approximately 3/8” of insulation off ground and high voltage wire fro...
Instruction
Published
10/11/2023 9:21 PM
9698 - 9692 - Cut “tinned” ends off of new high voltage board wires and strip approxima...; Remark:9693
Procedure Step
Published
10/11/2023 9:32 PM
9692 - Cut “tinned” ends off of new high voltage board wires and strip approxima...
Instruction
Published
10/11/2023 9:22 PM
9693 - Do not twist wires by hand
Remark
Published
10/11/2023 9:25 PM
9699 - 9694 - Slip sealed solder butt splice connector over one wire; Remark:9695
Procedure Step
Published
10/11/2023 9:33 PM
9694 - Slip sealed solder butt splice connector over one wire
Instruction
Published
10/11/2023 9:29 PM
9695 - Match wires and splice (intermingle) wire strands to form butt joint.
Remark
Published
10/11/2023 9:30 PM
9700 - 9689 - Place splice connector so solder ferrule is in center of splice; Remark:9688
Procedure Step
Published
10/11/2023 9:34 PM
9689 - Place splice connector so solder ferrule is in center of splice
Instruction
Published
10/11/2023 9:19 PM
9688 - Splice Connection
Remark
Published
10/11/2023 9:18 PM
9701 - 9686 - Heat with heat gun; Remark:9685
Procedure Step
Published
10/11/2023 9:35 PM
9687 - Caution : Do not overheat the wire and/or circuit boards when using heat gun. Do not po...
Annotation
Published
10/11/2023 9:16 PM
9686 - Heat with heat gun
Instruction
Published
10/11/2023 9:15 PM
9685 - Starting at center, gently distribute heat to ends until the inner tube is fu...
Remark
Published
10/11/2023 9:14 PM
9702 - 9683 - Wait for wires to cool; Remark:9684
Procedure Step
Published
10/11/2023 9:36 PM
9683 - Wait for wires to cool
Instruction
Published
10/11/2023 9:10 PM
9684 - Pull on wires to verify good connection.
Remark
Published
10/11/2023 9:11 PM
9703 - 9682 - Repeat steps 4-2 through 4-5 for each connection; Remark:
Procedure Step
Published
10/11/2023 9:36 PM
9682 - Repeat steps 4-2 through 4-5 for each connection
Instruction
Published
10/11/2023 9:10 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:
Procedure Step
Published
04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition
Instruction
Published
04/08/2025 3:22 PM
9681 - 9675 - Reinstall 4 screws to mount board back to 4 posts; Remark:9676
Procedure Step
Published
10/11/2023 9:07 PM
9675 - Reinstall 4 screws to mount board back to 4 posts
Instruction
Published
10/11/2023 9:01 PM
9676 - Mounting High Voltage Board
Remark
Published
10/11/2023 9:02 PM
9680 - 9673 - Reattach wiring harness; Remark:9674
Procedure Step
Published
10/11/2023 9:06 PM
7808 - Caution : Proper connection of wiring harnesses is critical.
Annotation
Published
07/07/2023 9:39 PM
9673 - Reattach wiring harness
Instruction
Published
10/11/2023 8:59 PM
9674 - Reattach wiring harness
Remark
Published
10/11/2023 9:00 PM
9679 - 9671 - Reinstall plate on SCA-775 module; Remark:9672
Procedure Step
Published
10/11/2023 9:05 PM
9671 - Reinstall plate on SCA-775 module
Instruction
Published
10/11/2023 8:56 PM
9672 - SCA-775 Plate
Remark
Published
10/11/2023 8:57 PM
9678 - 9670 - Ensure all connectors are securely mated to board; Remark:
Procedure Step
Published
10/11/2023 9:04 PM
9670 - Ensure all connectors are securely mated to board
Instruction
Published
10/11/2023 8:48 PM
9677 - 9668 - Secure SCA-774 board; Remark:9669
Procedure Step
Published
10/11/2023 9:03 PM
9668 - Secure SCA-774 board
Instruction
Published
10/11/2023 8:47 PM
9669 - Use screws previously removed.
Remark
Published
10/11/2023 8:48 PM
7835 - 7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...; Remark:7810
Procedure Step
Published
10/11/2023 7:37 PM
7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...
Instruction
Published
07/07/2023 9:42 PM
7810 - Ensure all pins are engaged. It is easy to install the connectors one pin off...
Remark
Published
07/07/2023 9:44 PM
9667 - 9665 - Reinstall 4 corner screws to mount SCA-775 module; Remark:9666
Procedure Step
Published
10/11/2023 8:30 PM
9665 - Reinstall 4 corner screws to mount SCA-775 module
Instruction
Published
10/11/2023 8:28 PM
9666 - Install all screws loosely at first to facilitate easy mounting, then careful...
Remark
Published
10/11/2023 8:30 PM
7836 - 7813 - Reconnect BNC connectors on top of SCA-775 module; Remark:
Procedure Step
Published
07/07/2023 11:42 PM
7811 - Caution : Proper connection of cables is critical.
Annotation
Published
07/07/2023 9:48 PM
7813 - Reconnect BNC connectors on top of SCA-775 module
Instruction
Published
07/07/2023 9:49 PM
7879 - 7878 - Reattach two connectors on bottom of SCA-775 module; Remark:7870
Procedure Step
Published
07/09/2023 1:16 AM
7878 - Reattach two connectors on bottom of SCA-775 module
Instruction
Published
07/09/2023 1:15 AM
7870 - The cable connectors are different sizes and keyed so they cannot be reinstal...
Remark
Published
07/09/2023 12:26 AM
8874 - 7250 - Power on RPM; Remark:7251
Procedure Step
Published
09/25/2023 2:12 PM
7250 - Power on RPM
Instruction
Published
05/01/2023 8:31 AM
7251 - Move LD-260 switch to ON position. The LED PWR ON
Remark
Published
05/10/2023 3:14 PM
7281 - 7252 - Verify RPM start-up; Remark:7253
Procedure Step
Published
04/20/2025 3:26 PM
7252 - Verify RPM start-up
Instruction
Published
04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...
Remark
Published
05/10/2023 3:14 PM
8506 - 7254 - Confirm network connection; Remark:7255
Procedure Step
Published
09/24/2023 3:34 PM
7254 - Confirm network connection
Instruction
Published
04/27/2023 2:22 PM
7255 - Contact operators to confirm communications have been reestablished between RPM ...
Remark
Published
05/10/2023 3:15 PM
9664 - 9662 - Navigate to SHOW COUNTS on SC-770 to verify gamma counts are...; Remark:9663
Procedure Step
Published
10/11/2023 8:27 PM
9662 - Navigate to SHOW COUNTS on SC-770 to verify gamma counts are...
Instruction
Published
10/11/2023 8:23 PM
9663 - Enter Program Mode by pressing "0" Press 01234#
Remark
Published
04/13/2025 6:01 PM
8580 - 8548 - Navigate to SHOW COUNTS for neutron channels; Remark:8549
Procedure Step
Published
09/17/2023 10:57 PM
8548 - Navigate to SHOW COUNTS for neutron channels
Instruction
Published
09/17/2023 9:22 PM
8549 - On SC-770, press 01234# Then, press 2:
Remark
Published
09/17/2023 9:26 PM
7840 - 7816 - Perform electronic alignment; Remark:7817
Procedure Step
Published
07/07/2023 11:12 PM
7816 - Perform electronic alignment
Instruction
Published
07/07/2023 9:55 PM
7817 - DET-RPM-RAP-CM01, RPM Electronic Alignment Procedure.
Remark
Published
04/13/2025 5:55 PM
8507 - 7256 - Close and lock all RPM doors; Remark:
Procedure Step
Published
09/24/2023 3:35 PM
7256 - Close and lock all RPM doors
Instruction
Published
04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:
Procedure Step
Published
07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action
Instruction
Published
07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:
Procedure Step
Published
06/17/2021 9:49 AM
321 - Document maintenance actions
Instruction
Published
04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866
Procedure Step
Published
06/18/2021 5:58 PM
2585 - Document maintenance performed
Instruction
Published
07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.
Remark
Published
04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864
Procedure Step
Published
06/29/2022 9:50 AM
4705 - Submit report
Instruction
Published
06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.
Remark
Published
07/28/2022 1:36 PM
Corrective Maintenance Procedure
Document Type
Published
03/02/2020 3:32 PM
Upon failure of HHV-448 and/or HHV-458
Frequency
Published
10/11/2023 9:59 PM
Note
Annotation Type
Published
03/02/2020 3:25 PM
Caution
Annotation Type
Published
03/02/2020 3:24 PM
Technician 2
Skill Level
Published
04/09/2020 1:17 AM
Keys to access RPM
Replacement Parts
Published
04/27/2023 6:56 PM
Reflective safety vest if required
Replacement Parts
Published
06/20/2023 4:47 PM
Ladder; 2 meters, 6 feet tall; non-conducting if required
Replacement Parts
Published
07/02/2023 4:48 PM
Traffic control cones or equivalent if required
Replacement Parts
Published
06/20/2023 4:47 PM
safety glasses
Replacement Parts
Published
07/02/2023 4:48 PM
Medium Phillips (PH2) screwdriver
Tools
Published
04/24/2020 4:40 PM
Phillips screwdriver, small with 80 to 100 mm long shaft
Replacement Parts
Published
07/09/2023 1:06 AM
Small needle nose pliers
Tools
Published
11/21/2022 9:06 AM
Wire Crimpers
Tools
Published
11/03/2022 4:56 PM
Wire stripper
Tools
Published
09/25/2023 4:20 PM
Heat gun
Replacement Parts
Published
10/11/2023 10:10 PM
4 ELA5-16 sealed solder butt splices
Tools
Published
11/17/2023 8:38 AM
LD-260 Disconnect Switch Power Off
Image
Published
04/24/2023 12:49 PM
SCA-775 Two Connectors
Image
Published
07/08/2023 11:48 PM
SCA-775 BNC Connectors
Image
Published
07/08/2023 11:57 PM
SCA-775 Screw Sockets
Image
Published
07/09/2023 12:09 AM
High Voltage Plate on SCA-775 Box
Image
Published
10/11/2023 8:04 PM
Faulty High Voltage Board
Image
Published
10/11/2023 8:11 PM
Remove Faulty High Voltage Board
Image
Published
10/11/2023 8:17 PM
Incorrect Way of Splicing Wires
Image
Published
10/11/2023 9:24 PM
Match Wires When Soldering
Image
Published
10/11/2023 9:28 PM
Slip Solder Connector
Image
Published
10/11/2023 9:28 PM
Splice Connection
Image
Published
10/11/2023 9:18 PM
Heat Solder Connection with Heat Gun
Image
Published
10/11/2023 9:12 PM
Reinstall Wiring Harness for HVB
Image
Published
10/11/2023 8:52 PM
Reinstall SCA-775 Plate
Image
Published
10/11/2023 8:51 PM
LD-260 Disconnect Switch Power On
Image
Published
05/04/2023 3:37 PM
DET-RPM-RAP-CM25

Replace HHV-448/458 high voltage circuit board.

Equipment Hierarchy
Rapiscan VM-250 Vehicle Monitor
Rapiscan PM-700 Pedestrian Monitor
Rapiscan TM-850 Rail Monitor
Rapiscan CM-267 Conveyor Monitor
Frequency
Upon failure of HHV-448 and/or HHV-458
Technician Level
Technician Level
Teknisyen 2
x 1
Duration
Notes

Hour

Length of time
1
Tools Required
Keys to access RPM
Reflective safety vest if required
Ladder; 2 meters, 6 feet tall; non-conducting if required
Traffic control cones or equivalent if required
safety glasses
Medium Phillips (PH2) screwdriver
Phillips screwdriver, small with 80 to 100 mm long shaft
Small needle nose pliers
Wire Crimpers
Wire stripper
Heat gun
4 ELA5-16 sealed solder butt splices
Materials Required
New high voltage board (Rapiscan Part# 8403AP)
Originators
Melody Maynard
Bailey Toon
Craig Stinson
Originating Organization
PNNL
Approver
Jamie Hughes
Safety Concerns
Electrical
Final Documentation
Corrective Maintenance Report
Departmental Coordination

Prior to arrival, notify operators concerning expected work, duration, anticipated alarms, and fault indications. 

Date of Origin
Version
0.00
Hazırlık
Step 1
Çalıştırma
Step 2

7855 - 7853 - Disconnect all BNC and miniature high voltage (MHV) cables on top of SCA-775 ...; Remark:7854

Step 00

9709 - 9435 - Loosen screws in each corner (4) using a medium Philips screwdriver and open ...; Remark:9708

Step 00

7861 - 7859 - Remove 4 mounting screws; Remark:7860

Step 00

7830 - 7799 - Disconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-7...; Remark:7800

Step 00
Çalıştırma
Step 3
Main Step

9656 - 9654 - Disconnect wiring harness from faulty board(s); Remark:9655

Step 00

3397 - 3395 - Arızalı bileşeni etiketleyin; Remark:3396

Step 00
Çalıştırma
Step 4

9701 - 9686 - Heat with heat gun; Remark:9685

Step 00
Çalıştırma
Step 5

7835 - 7809 - Reconnect 4 wiring harness assembly/connectors (J6, J8, J10, J11) from SCA-77...; Remark:7810

Step 00
Document Type
Corrective Maintenance Procedure
Percent Complete
100.00
Percent Complete W/Media
100.00