RPM Rabbit Board Replacement | FRONTLINE Maintenance Tool

Last Updated: 04/24/2025 1:44 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan VM-250 Vehicle Monitor	Device	Published	10/14/2024 9:50 AM
Rapiscan PM-700 Pedestrian Monitor	Device	Published	06/20/2024 11:38 AM
Rapiscan TM-850 Rail Monitor	Device	Published	09/18/2024 10:28 AM
Rapiscan CM-267 Conveyor Monitor	Device	Published	06/27/2024 1:02 PM
7478 - 1401 - Establish Initial Conditions; Remark:	Procedure Step	Published	09/01/2023 7:48 PM
1401 - Establish Initial Conditions	Instruction	Published	09/30/2022 3:14 PM
7372 - 7231 - Close lane; Remark:7233	Procedure Step	Published	09/01/2023 7:52 PM
7261 - Warning : Traffic should temporarily be rerouted or halted during this procedure to ens...	Annotation	Published	09/28/2023 2:09 PM
7231 - Close lane	Instruction	Published	04/18/2023 1:00 PM
7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...	Remark	Published	04/24/2023 12:18 PM
7373 - 7232 - Open RPM door; Remark:7267	Procedure Step	Published	09/01/2023 7:55 PM
7232 - Open RPM door	Instruction	Published	04/18/2023 1:02 PM
7267 - Open all doors needed to access components.	Remark	Published	09/16/2023 4:54 PM
7270 - 7235 - Power off RPM; Remark:7236	Procedure Step	Published	09/01/2023 7:57 PM
7235 - Power off RPM	Instruction	Published	04/24/2023 12:30 PM
7236 - Move LD-260 switch to OFF position. The PWR ON	Remark	Published	04/27/2023 4:25 PM
7386 - 7250 - Power on RPM; Remark:7367	Procedure Step	Published	09/01/2023 7:59 PM
7250 - Power on RPM	Instruction	Published	05/01/2023 8:31 AM
7367 - Move LD-260 switch to ON position. The PWR ON	Remark	Published	05/11/2023 12:42 PM
7281 - 7252 - Verify RPM start-up; Remark:7253	Procedure Step	Published	04/20/2025 3:26 PM
7252 - Verify RPM start-up	Instruction	Published	04/27/2023 2:23 PM
7253 - RPM will perform a power on self-test (POST) and collect a background radiati...	Remark	Published	05/10/2023 3:14 PM
8199 - 8174 - Record existing SC-770 parameter settings; Remark:8175	Procedure Step	Published	09/01/2023 8:01 PM
8174 - Record existing SC-770 parameter settings	Instruction	Published	09/01/2023 5:40 PM
8175 - Use the attached parameter settings sheet to record the current settings and ...	Remark	Published	09/01/2023 5:46 PM
8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:	Procedure Step	Published	09/01/2023 9:26 PM
7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...	Instruction	Published	07/01/2023 11:39 PM
8200 - 8176 - Uninstall Faulty Rabbit Board; Remark:	Procedure Step	Published	09/01/2023 8:03 PM
8176 - Uninstall Faulty Rabbit Board	Instruction	Published	09/01/2023 11:19 PM
8201 - 8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...; Remark:8178	Procedure Step	Published	09/01/2023 8:05 PM
7795 - Caution : If you rotate cover of the SCA-775 down without first pulling out from the bo...	Annotation	Published	07/07/2023 2:23 PM
8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...	Instruction	Published	09/01/2023 6:02 PM
8178 - Normally, the cover screws are "captured" and should not come out of cover.	Remark	Published	09/01/2023 6:11 PM
8203 - 8179 - Locate Rabbit board; Remark:8202	Procedure Step	Published	09/01/2023 8:07 PM
8179 - Locate Rabbit board	Instruction	Published	09/01/2023 6:13 PM
8202 - Rabbit board location	Remark	Published	09/01/2023 8:07 PM
8205 - 8180 - Disconnect Ethernet cable from Rabbit board; Remark:8204	Procedure Step	Published	09/01/2023 11:13 PM
7680 - Caution : Make sure to press release button on back of Ethernet cable before removing.	Annotation	Published	07/01/2023 11:54 PM
8180 - Disconnect Ethernet cable from Rabbit board	Instruction	Published	09/01/2023 6:20 PM
8204 - Disconnect Ethernet from Rabbit board	Remark	Published	09/01/2023 8:09 PM
8207 - 8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...; Remark:8206	Procedure Step	Published	09/01/2023 8:13 PM
7798 - Caution : Never remove connectors by pulling on wires.	Annotation	Published	07/07/2023 5:41 PM
7792 - Note : It is good engineering practice to ensure all cables and connectors are label...	Annotation	Published	07/07/2023 2:17 PM
8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...	Instruction	Published	09/01/2023 6:25 PM
8206 - Disconnect Harness	Remark	Published	09/01/2023 8:11 PM
8209 - 8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...; Remark:8208	Procedure Step	Published	09/01/2023 8:14 PM
8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...	Instruction	Published	09/01/2023 6:30 PM
8208 - Unscrew Rabbit board	Remark	Published	09/01/2023 8:14 PM
8211 - 8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...; Remark:8210	Procedure Step	Published	09/01/2023 8:17 PM
8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...	Instruction	Published	09/01/2023 6:33 PM
8210 - Pull Up Rabbit board	Remark	Published	09/01/2023 8:16 PM
3397 - 3395 - Label faulty component; Remark:3396	Procedure Step	Published	07/21/2024 6:59 AM
3395 - Label faulty component	Instruction	Published	08/07/2021 11:07 AM
3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...	Remark	Published	08/09/2021 11:35 AM
8212 - 8184 - Install New Rabbit Board; Remark:	Procedure Step	Published	09/01/2023 8:22 PM
8184 - Install New Rabbit Board	Instruction	Published	09/01/2023 11:19 PM
8213 - 8185 - Mount new Rabbit board; Remark:8186	Procedure Step	Published	09/01/2023 8:24 PM
8185 - Mount new Rabbit board	Instruction	Published	09/01/2023 6:45 PM
8186 - Press on left and right sides of Rabbit board by rocking it back and forth.&n...	Remark	Published	09/01/2023 6:49 PM
8214 - 8187 - Reinstall single retaining screw securing Rabbit board in place; Remark:8208	Procedure Step	Published	09/01/2023 8:27 PM
8187 - Reinstall single retaining screw securing Rabbit board in place	Instruction	Published	09/01/2023 6:51 PM
8215 - 8188 - Reconnect wiring harnesses and Ethernet cable; Remark:7731	Procedure Step	Published	09/01/2023 8:29 PM
7808 - Caution : Proper connection of wiring harnesses is critical.	Annotation	Published	07/07/2023 9:39 PM
8188 - Reconnect wiring harnesses and Ethernet cable	Instruction	Published	09/01/2023 6:54 PM
7731 - Insert Ethernet connector at top of SC-770 module. Connector will audibly "cl...	Remark	Published	07/02/2023 2:36 AM
8216 - 8189 - Close and secure SC-770 module; Remark:8190	Procedure Step	Published	04/13/2025 6:16 PM
8189 - Close and secure SC-770 module	Instruction	Published	04/13/2025 5:57 PM
8190 - Gently tighten 6 screws at the corners and sides on the SC-770 module.	Remark	Published	04/13/2025 5:57 PM
7279 - 7249 - Return equipment to normal operating condition; Remark:	Procedure Step	Published	04/27/2023 4:13 PM
7249 - Return equipment to normal operating condition	Instruction	Published	04/08/2025 3:22 PM
8217 - 8193 - Verify Rabbit board firmware is correct; Remark:8194	Procedure Step	Published	09/01/2023 8:39 PM
8191 - Caution : Rabbit board must be configured with correct firmware version before use....	Annotation	Published	09/01/2023 7:11 PM
8192 - Note : If Rabbit board is not pre-configured with correct firmware version, this mus...	Annotation	Published	09/01/2023 7:16 PM
8193 - Verify Rabbit board firmware is correct	Instruction	Published	09/01/2023 7:18 PM
8194 - Enter Program Mode by pressing “0.” Enter the password ...	Remark	Published	09/01/2023 7:23 PM
8218 - 8195 - Verify parameter settings for specific RPM; Remark:8196	Procedure Step	Published	09/01/2023 8:42 PM
8195 - Verify parameter settings for specific RPM	Instruction	Published	09/01/2023 7:27 PM
8196 - Every RPM has unique parameter settings. The currently approved parameter set...	Remark	Published	09/01/2023 7:30 PM
8220 - 8197 - Verify equipment is in normal operating condition; Remark:8219	Procedure Step	Published	09/01/2023 8:45 PM
8197 - Verify equipment is in normal operating condition	Instruction	Published	09/01/2023 7:32 PM
8219 - DET-RPM-RAP-RM03, Operational Testing procedure.	Remark	Published	09/01/2023 8:45 PM
7283 - 7256 - Close and lock all RPM doors; Remark:	Procedure Step	Published	09/01/2023 11:45 PM
7256 - Close and lock all RPM doors	Instruction	Published	04/27/2023 2:21 PM
7842 - 7820 - Inform system operators upon completion of maintenance action; Remark:	Procedure Step	Published	07/07/2023 11:15 PM
7820 - Inform system operators upon completion of maintenance action	Instruction	Published	07/07/2023 10:02 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
Upon failure of Rabbit board	Frequency	Published	09/01/2023 8:57 PM
Warning	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Keys to access RPM	Replacement Parts	Published	04/27/2023 6:56 PM
Reflective safety vest if required	Replacement Parts	Published	06/20/2023 4:47 PM
safety glasses	Replacement Parts	Published	07/02/2023 4:48 PM
Ladder: 2 meters, 6 feet tall; non-conducting	Replacement Parts	Published	09/01/2023 9:34 PM
Traffic control cones or equivalent if required	Replacement Parts	Published	06/20/2023 4:47 PM
Small Phillips (PH1) screwdriver	Tools	Published	05/14/2020 2:48 PM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
LD-260 Disconnect Switch Power Off	Image	Published	04/24/2023 12:49 PM
LD-260 Disconnect Switch Power On	Image	Published	05/04/2023 3:37 PM
Rabbit Board Location	Image	Published	09/01/2023 6:17 PM
Ethernet Cable Removal from Rabbit Board	Image	Published	09/01/2023 6:21 PM
SC-771 WIring harness	Image	Published	09/01/2023 6:26 PM
Unscrewing Rabbit Board	Image	Published	09/01/2023 6:28 PM
Pull Rabbit Board	Image	Published	09/01/2023 6:31 PM
Push Rabbit Board Down	Image	Published	09/01/2023 6:46 PM
SC-770 Controller Screws	Image	Published	09/01/2023 5:56 PM

DET-RPM-RAP-CM23

Replace Rabbit Board in SC-770

Equipment Hierarchy

Rapiscan VM-250 Vehicle Monitor

Rapiscan PM-700 Pedestrian Monitor

Rapiscan TM-850 Rail Monitor

Rapiscan CM-267 Conveyor Monitor

Frequency

Upon failure of Rabbit board

Technician Level

Technikus 2

x 1

Duration

Length of time

Tools Required

Keys to access RPM

Reflective safety vest if required

safety glasses

Ladder: 2 meters, 6 feet tall; non-conducting

Traffic control cones or equivalent if required

Small Phillips (PH1) screwdriver

Medium Phillips (PH2) screwdriver

Materials Required

Rapiscan RabbitCore RCM3000 Series (Rabbit Board)

DET-RPM-RAP-CM02, RPM SC-770 Rabbit Board Firmware Update (if applicable)

Originators

Craig Stinson

Brian Tucker

Bailey Toon

Approver

Jamie Hughes

Safety Concerns

Electrical

Traffic

Final Documentation

Corrective Maintenance Report

Departmental Coordination

Prior to arrival, notify operators concerning expected work, duration, and anticipated alarms and fault indications.

Date of Origin

2016-09-08

Version

0.00

Előkészítés

Step 1

Main Step

7478 - 1401 - Establish Initial Conditions; Remark:

Step 00

1401 - Establish Initial Conditions

Establish Initial Conditions

7372 - 7231 - Close lane; Remark:7233

7261 - Warning : Traffic should temporarily be rerouted or halted during this procedure to ens...

Type

Warning

Traffic should temporarily be rerouted or halted during this procedure to ensure safety and prevent unscreened vehicles from passing.

Step 00

7233 - Use orange safety (traffic control) cones to setup barriers. Practice establi...

Use orange safety (traffic control) cones to setup barriers. Practice established safety protocols.

7373 - 7232 - Open RPM door; Remark:7267

Step 00

7267 - Open all doors needed to access components.

Open all doors needed to access components.

7270 - 7235 - Power off RPM; Remark:7236

Step 00

7236 - Move LD-260 switch to OFF position. The PWR ON

Move LD-260 switch to OFF position. The PWR ON LED will turn off.

7386 - 7250 - Power on RPM; Remark:7367

Step 00

7367 - Move LD-260 switch to ON position. The PWR ON

Move LD-260 switch to ON position. The PWR ON LED will illuminate.

7281 - 7252 - Verify RPM start-up; Remark:7253

Step 00

7253 - RPM will perform a power on self-test (POST) and collect a background radiati...

RPM will perform a power on self-test (POST) and collect a background radiation measurement.

8199 - 8174 - Record existing SC-770 parameter settings; Remark:8175

Step 00

8174 - Record existing SC-770 parameter settings

Record existing SC-770 parameter settings

8175 - Use the attached parameter settings sheet to record the current settings and ...

Use the attached parameter settings sheet to record the current settings and reference Vehicle and Pedestrian Monitor VM-250AGN/PM-700AGN Operations & Service Manual to navigate the parameters.

8221 - 7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...; Remark:

Step 00

7676 - Brief system operators on expected work, duration, anticipated alarms, and fa...

Brief system operators on expected work, duration, anticipated alarms, and fault indications before starting work

Használat

Step 2

Main Step

8200 - 8176 - Uninstall Faulty Rabbit Board; Remark:

Step 00

8176 - Uninstall Faulty Rabbit Board

Uninstall Faulty Rabbit Board

8201 - 8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...; Remark:8178

7795 - Caution : If you rotate cover of the SCA-775 down without first pulling out from the bo...

Type

Caution

If you rotate cover of the SCA-775 down without first pulling out from the box, the hinge will break.

Step 00

8177 - Loosen screws in each corner and side (6) using medium Phillips screwdriver a...

Loosen screws in each corner and side (6) using medium Phillips screwdriver and open SC-770 controller module

8178 - Normally, the cover screws are "captured" and should not come out of cover.

Normally, the cover screws are "captured" and should not come out of cover.

To prevent breaking the hinge on the module / door, once the retainer screws are loosened, take care to gently pull the bottom of the cover away from the module approximately ¼” before letting the door open.

8203 - 8179 - Locate Rabbit board; Remark:8202

Step 00

8179 - Locate Rabbit board

Locate Rabbit board

8202 - Rabbit board location

8205 - 8180 - Disconnect Ethernet cable from Rabbit board; Remark:8204

7680 - Caution : Make sure to press release button on back of Ethernet cable before removing.

Type

Caution

Make sure to press release button on back of Ethernet cable before removing.

Step 00

8180 - Disconnect Ethernet cable from Rabbit board

Disconnect Ethernet cable from Rabbit board

8204 - Disconnect Ethernet from Rabbit board

8207 - 8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...; Remark:8206

7798 - Caution : Never remove connectors by pulling on wires.

Type

Caution

Never remove connectors by pulling on wires.

7792 - Note : It is good engineering practice to ensure all cables and connectors are label...

Type

Note

It is good engineering practice to ensure all cables and connectors are labeled before disconnecting them.

Step 00

8181 - Disconnect wiring harness from SC-771 board for easier access to Rabbit board...

Disconnect wiring harness from SC-771 board for easier access to Rabbit board

8206 - Disconnect Harness

8209 - 8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...; Remark:8208

Step 00

8182 - Using small Phillips screwdriver, remove single retaining screw from Rabbit b...

Using small Phillips screwdriver, remove single retaining screw from Rabbit board

8208 - Unscrew Rabbit board

8211 - 8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...; Remark:8210

Step 00

8183 - Remove Rabbit board by gently rocking it back and forth, taking care not to d...

Remove Rabbit board by gently rocking it back and forth, taking care not to damage pins or sockets

8210 - Pull Up Rabbit board

3397 - 3395 - Label faulty component; Remark:3396

Step 00

3395 - Label faulty component

Label faulty component

3396 - Use tag or tape. Include date of removal, description of failure symptoms, co...

Use tag or tape. Include date of removal, description of failure symptoms, country, site, and lane number. Dispose per Nuclear Smuggling Detection and Deterrence (NSDD) guidance or contractual requirements.

Használat

Step 3

Main Step

8212 - 8184 - Install New Rabbit Board; Remark:

Step 00

8184 - Install New Rabbit Board

Install New Rabbit Board

8213 - 8185 - Mount new Rabbit board; Remark:8186

Step 00

8185 - Mount new Rabbit board

Mount new Rabbit board

8186 - Press on left and right sides of Rabbit board by rocking it back and forth.&n...

Press on left and right sides of Rabbit board by rocking it back and forth.

8214 - 8187 - Reinstall single retaining screw securing Rabbit board in place; Remark:8208

Step 00

8187 - Reinstall single retaining screw securing Rabbit board in place

Reinstall single retaining screw securing Rabbit board in place

8208 - Unscrew Rabbit board

8215 - 8188 - Reconnect wiring harnesses and Ethernet cable; Remark:7731

7808 - Caution : Proper connection of wiring harnesses is critical.

Type

Caution

Proper connection of wiring harnesses is critical.

Step 00

8188 - Reconnect wiring harnesses and Ethernet cable

Reconnect wiring harnesses and Ethernet cable

7731 - Insert Ethernet connector at top of SC-770 module. Connector will audibly "cl...

Insert Ethernet connector at top of SC-770 module. Connector will audibly "click" when seated properly.

8216 - 8189 - Close and secure SC-770 module; Remark:8190

Step 00

8189 - Close and secure SC-770 module

Close and secure SC-770 module

8190 - Gently tighten 6 screws at the corners and sides on the SC-770 module.

Gently tighten 6 screws at the corners and sides on the SC-770 module.

Használat

Step 4

Main Step

7279 - 7249 - Return equipment to normal operating condition; Remark:

Step 00

7249 - Return equipment to normal operating condition

Return equipment to normal operating condition

7386 - 7250 - Power on RPM; Remark:7367

Step 00

7250 - Power on RPM

Power on RPM

7367 - Move LD-260 switch to ON position. The PWR ON

Move LD-260 switch to ON position. The PWR ON LED will illuminate.

7281 - 7252 - Verify RPM start-up; Remark:7253

Step 00

7252 - Verify RPM start-up

Verify RPM start-up

7253 - RPM will perform a power on self-test (POST) and collect a background radiati...

RPM will perform a power on self-test (POST) and collect a background radiation measurement.

8217 - 8193 - Verify Rabbit board firmware is correct; Remark:8194

8191 - Caution : Rabbit board must be configured with correct firmware version before use....

Type

Caution

Rabbit board must be configured with correct firmware version before use.

8192 - Note : If Rabbit board is not pre-configured with correct firmware version, this mus...

Type

Note

If Rabbit board is not pre-configured with correct firmware version, this must be done manually by performing procedure DET-RPM-RAP-CM02 following installation of new Rabbit board.

Step 00

8193 - Verify Rabbit board firmware is correct

Verify Rabbit board firmware is correct

8194 - Enter Program Mode by pressing “0.” Enter the password ...

Enter Program Mode by pressing “0.”

Enter the password 1234 and press “#” (enter); navigate to:

1: Gamma

3: Advanced

3: Show Version

The displayed version number indicates the firmware version installed on the board. (e.g. 1.10.1H)

Main Step

Corrective Maintenance Procedure

Percent Complete

100.00

Percent Complete W/Media

100.00