PRM-470 Charging Port Replacement | FRONTLINE Maintenance Tool

Last Updated: 05/07/2025 1:34 AM

The following table lists all the components that make up the document.

Title	Type	Status	Last Updated
Rapiscan PRM-470 CG	Device	Published	10/28/2024 3:40 PM
Rapiscan PRM-470 CGN	Device	Published	10/28/2024 3:33 PM
247 - 257 - Prepare instrument; Remark:	Procedure Step	Published	04/11/2025 9:08 PM
257 - Prepare instrument	Instruction	Published	04/11/2025 9:07 PM
607 - 205 - Disconnect charger; Remark:	Procedure Step	Published	07/23/2021 2:42 PM
205 - Disconnect charger	Instruction	Published	07/23/2021 2:42 PM
397 - 313 - Power off instrument; Remark:398	Procedure Step	Published	06/11/2021 9:31 AM
313 - Power off instrument	Instruction	Published	07/23/2021 2:41 PM
398 - Press and hold the POWER button until instrument powers off....	Remark	Published	06/18/2021 6:02 PM
275 - 65 - Uvolněte čtyři (4) šrouby v krytu; Remark:264	Procedure Step	Published	07/26/2021 12:42 PM
65 - Loosen four (4) cover screws	Instruction	Published	07/22/2021 12:38 PM
264 - Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely ...	Remark	Published	07/20/2021 3:59 PM
263 - 262 - Odstraňte kryt přístroje; Remark:413	Procedure Step	Published	08/11/2021 1:41 PM
2771 - Note : There are high-voltage detector circuit boards inside the instrument; however...	Annotation	Published	10/04/2022 11:06 AM
262 - Remove instrument cover	Instruction	Published	07/20/2021 3:35 PM
413 - PRM-470 Remove Instrument Cover	Remark	Published	11/01/2024 8:32 PM
276 - 266 - Vyhledejte přípojku baterie; Remark:265	Procedure Step	Published	08/11/2021 3:07 PM
3033 - Note : PRM-470 CGN models have an additional board and connectors not shown in remar...	Annotation	Published	10/04/2022 11:07 AM
266 - Locate battery connection	Instruction	Published	07/20/2021 3:36 PM
265 - Battery connection is labeled 1.	Remark	Published	08/07/2021 11:16 AM
271 - 270 - Odpojte baterii; Remark:414	Procedure Step	Published	08/11/2021 1:42 PM
1345 - Note : It is good practice to ensure all cables and connectors are labeled prior to ...	Annotation	Published	10/04/2022 11:08 AM
270 - Disconnect battery	Instruction	Published	07/20/2021 3:37 PM
414 - PRM-470_Disconnect_battery	Remark	Published	11/02/2024 1:21 PM
443 - 442 - Odpojte zbývající konektory; Remark:	Procedure Step	Published	08/11/2021 1:43 PM
442 - Disconnect remaining connectors	Instruction	Published	07/22/2021 12:39 PM
717 - 716 - Rozdělte kabely; Remark:715	Procedure Step	Published	08/12/2021 7:49 AM
716 - Unbundle wiring	Instruction	Published	08/11/2021 11:56 AM
715 - Carefully cut wire ties with scissors, knife or clippers. Remove foam (if pre...	Remark	Published	08/11/2021 11:57 AM
719 - 718 - Replace charging port; Remark:	Procedure Step	Published	08/11/2021 3:07 PM
718 - Replace charging port	Instruction	Published	08/11/2021 11:58 AM
728 - 724 - Detach port from case; Remark:720	Procedure Step	Published	08/11/2021 3:08 PM
724 - Detach port from case	Instruction	Published	08/11/2021 11:59 AM
720 - Using pliers or slotted screwdriver, carefully push locking tabs on side of p...	Remark	Published	08/11/2021 12:00 PM
729 - 725 - Vyjměte vadný nabíjecí port a kabel; Remark:721	Procedure Step	Published	08/11/2021 3:08 PM
725 - Remove faulty charging port and cable	Instruction	Published	08/11/2021 12:01 PM
721 - PRM-470 - the old charging port is pulled out of the charger body	Remark	Published	11/02/2024 5:11 PM
730 - 726 - Vložte nový nabíjecí port; Remark:722	Procedure Step	Published	08/11/2021 3:10 PM
726 - Insert new charging port	Instruction	Published	08/11/2021 12:02 PM
722 - Insert new charging port wiring through opening in case, white connector firs...	Remark	Published	08/11/2021 12:03 PM
731 - 727 - Upevněte nový nabíjecí port; Remark:723	Procedure Step	Published	08/11/2021 3:10 PM
727 - Secure new charging port	Instruction	Published	08/11/2021 12:04 PM
723 - Align port with opening and snap into place. Place the key notch toward the b...	Remark	Published	08/11/2021 12:06 PM
303 - 302 - Reassemble instrument; Remark:	Procedure Step	Published	10/07/2022 1:49 PM
302 - Reassemble instrument	Instruction	Published	06/16/2021 11:28 PM
500 - 498 - Reconnect all connectors except battery; Remark:499	Procedure Step	Published	08/11/2021 2:02 PM
498 - Reconnect all connectors except battery	Instruction	Published	07/22/2021 1:02 PM
499 - Do not connect location 1.	Remark	Published	07/22/2021 1:17 PM
306 - 305 - Reconnect battery; Remark:416	Procedure Step	Published	08/11/2021 3:11 PM
305 - Reconnect battery	Instruction	Published	07/29/2021 3:48 PM
416 - PRM-470 Battery Replacement - Reconnect battery	Remark	Published	11/02/2024 2:02 PM
734 - 733 - Upevněte kabely; Remark:732	Procedure Step	Published	08/12/2021 7:50 AM
733 - Secure wiring	Instruction	Published	08/11/2021 12:07 PM
732 - Bind wiring together with new wire ties. Cut excess wire tie material. Reinse...	Remark	Published	08/11/2021 12:08 PM
308 - 307 - Vraťte přední kryt na místo; Remark:	Procedure Step	Published	08/11/2021 2:03 PM
304 - Caution : Ensure all wiring is inside the instrument while replacing cover.	Annotation	Published	10/04/2022 11:10 AM
307 - Replace front cover	Instruction	Published	07/20/2021 3:57 PM
310 - 309 - Utáhněte čtyři (4) šrouby v krytu; Remark:417	Procedure Step	Published	08/11/2021 2:04 PM
569 - Caution : Do not overtighten screws.	Annotation	Published	06/16/2021 2:31 PM
309 - Tighten four (4) cover screws	Instruction	Published	07/22/2021 1:02 PM
417 - Use a medium Phillips (PH2) screwdriver.	Remark	Published	07/22/2021 1:18 PM
312 - 311 - Verify instrument charges successfully; Remark:	Procedure Step	Published	07/20/2021 10:53 AM
311 - Verify instrument charges successfully	Instruction	Published	07/20/2021 10:44 AM
316 - 315 - Připojte nabíječku; Remark:289	Procedure Step	Published	07/29/2021 3:07 PM
315 - Connect charger	Instruction	Published	07/20/2021 10:45 AM
289 - Plug charger into instrument and AC power outlet	Remark	Published	07/20/2021 10:48 AM
739 - 737 - Sledujte stav chytré nabíječky; Remark:735	Procedure Step	Published	08/11/2021 3:12 PM
737 - Observe smart charger status	Instruction	Published	08/11/2021 12:10 PM
735 - The charger has a blinking yellow light when it is charging	Remark	Published	08/11/2021 12:11 PM
322 - 321 - Document maintenance actions; Remark:	Procedure Step	Published	06/17/2021 9:49 AM
321 - Document maintenance actions	Instruction	Published	04/21/2025 11:19 AM
2869 - 2585 - Document maintenance performed; Remark:2866	Procedure Step	Published	06/18/2021 5:58 PM
2585 - Document maintenance performed	Instruction	Published	07/09/2021 12:15 PM
2866 - Record observations, times, and results for the maintenance report.	Remark	Published	04/21/2025 11:39 AM
4706 - 4705 - Submit report; Remark:4864	Procedure Step	Published	06/29/2022 9:50 AM
4705 - Submit report	Instruction	Published	06/29/2022 9:50 AM
4864 - As specified by management or contractual obligations.	Remark	Published	07/28/2022 1:36 PM
Corrective Maintenance Procedure	Document Type	Published	03/02/2020 3:32 PM
20 minutes	Duration	Published	05/18/2020 5:44 PM
As Needed	Frequency	Published	04/01/2020 11:36 AM
Note	Annotation Type	Published	03/02/2020 3:25 PM
Caution	Annotation Type	Published	03/02/2020 3:24 PM
Technician 2	Skill Level	Published	04/09/2020 1:17 AM
Medium Phillips (PH2) screwdriver	Tools	Published	04/24/2020 4:40 PM
Needle nose pliers	Tools	Published	05/06/2020 4:10 PM
Scissors	Tools	Published	05/19/2020 1:54 PM
Utility knife	Tools	Published	05/19/2020 1:54 PM
PRM-470_Partial_Power_Button_Red_Highlight.png	Image	Published	06/18/2021 6:28 PM
PRM470_Remove_Screws_Top_Case	Image	Published	05/08/2020 6:05 PM
PRM-470_di_CGN_open_00536	Image	Published	02/19/2023 11:26 AM
PRM470_Battery_connection_is_labeled_1	Image	Published	02/19/2023 10:40 AM
PRM-470_Disconnect_battery	Image	Published	05/09/2020 8:40 PM
PRM-470_Unbundle_wires	Image	Published	05/19/2020 3:00 PM
PRM-470 Detach port from case	Image	Published	05/19/2020 3:19 PM
PRM-470 - Remove old charging port	Image	Published	05/19/2020 3:22 PM
PRM-470 - Insert new charging port	Image	Published	05/19/2020 3:25 PM
PRM-470 - Secure new charging port	Image	Published	05/19/2020 3:30 PM
PRM-470_Reconnect_battery	Image	Published	05/10/2020 8:16 PM
PRM-470 - Bind wiring together	Image	Published	05/19/2020 3:52 PM
PRM-470_Tighten_4_cover_screws	Image	Published	05/10/2020 8:22 PM
PRM-470 Port for Charging Cord Red Arrow	Image	Published	05/09/2020 1:49 PM
PRM-470 Charger_New Wall Plug Red Arrow	Image	Published	05/09/2020 1:47 PM
PRM-470 - Smart Charger Light	Image	Published	05/19/2020 4:14 PM

DET-HHD-RAP-CM08

PRM-470 Charging Port Replacement

Equipment Hierarchy

Rapiscan PRM-470 CG

Rapiscan PRM-470 CGN

Frequency

As Needed

Technician Level

Technician 2

x 1

Duration

Time increment

20 minutes

Length of time

Tools Required

Medium Phillips (PH2) screwdriver

Needle nose pliers

Scissors

Utility knife

Materials Required

PRM-470 charging port wiring harness

Wire ties

PRM-470 Smart battery charger

Originators

Tucker, Brian

Originating Organization

PNNL

Additional Retest Requirements Information

None

Departmental Coordination

Prior to arrival, notify operators concerning expected work and duration.

Version

1.00

Step 1

Main Step

247 - 257 - Prepare instrument; Remark:

Step 00

257 - Prepare instrument

Prepare instrument

607 - 205 - Disconnect charger; Remark:

Step 00

205 - Disconnect charger

Disconnect charger

397 - 313 - Power off instrument; Remark:398

Step 00

313 - Power off instrument

Power off instrument

398 - Press and hold the POWER button until instrument powers off....

Press and hold the POWER button until instrument powers off.

275 - 65 - Uvolněte čtyři (4) šrouby v krytu; Remark:264

Step 00

65 - Loosen four (4) cover screws

Loosen four (4) cover screws

264 - Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely ...

Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely removed.

263 - 262 - Odstraňte kryt přístroje; Remark:413

2771 - Note : There are high-voltage detector circuit boards inside the instrument; however...

Type

Note

There are high-voltage detector circuit boards inside the instrument; however, they carry an extremely small current that does not pose a health risk.

Step 00

262 - Remove instrument cover

Remove instrument cover

413 - PRM-470 Remove Instrument Cover

276 - 266 - Vyhledejte přípojku baterie; Remark:265

3033 - Note : PRM-470 CGN models have an additional board and connectors not shown in remar...

Type

Note

PRM-470 CGN models have an additional board and connectors not shown in remark images.

Step 00

266 - Locate battery connection

Locate battery connection

265 - Battery connection is labeled 1.

Battery connection is labeled 1.

271 - 270 - Odpojte baterii; Remark:414

1345 - Note : It is good practice to ensure all cables and connectors are labeled prior to ...

Type

Note

It is good practice to ensure all cables and connectors are labeled prior to disconnection.

Step 00

270 - Disconnect battery

Disconnect battery

414 - PRM-470_Disconnect_battery

443 - 442 - Odpojte zbývající konektory; Remark:

Step 00

442 - Disconnect remaining connectors

Disconnect remaining connectors

717 - 716 - Rozdělte kabely; Remark:715

Step 00

716 - Unbundle wiring

Unbundle wiring

715 - Carefully cut wire ties with scissors, knife or clippers. Remove foam (if pre...

Carefully cut wire ties with scissors, knife or clippers. Remove foam (if present).

Step 2

Main Step

719 - 718 - Replace charging port; Remark:

Step 00

718 - Replace charging port

Replace charging port

728 - 724 - Detach port from case; Remark:720

Step 00

724 - Detach port from case

Detach port from case

720 - Using pliers or slotted screwdriver, carefully push locking tabs on side of p...

Using pliers or slotted screwdriver, carefully push locking tabs on side of port to detach from case.

Plastic tabs that lock the charging port into place are pressed towards the body of the charging port.

729 - 725 - Vyjměte vadný nabíjecí port a kabel; Remark:721

Step 00

725 - Remove faulty charging port and cable

Remove faulty charging port and cable

721 - PRM-470 - the old charging port is pulled out of the charger body

730 - 726 - Vložte nový nabíjecí port; Remark:722

Step 00

726 - Insert new charging port

Insert new charging port

722 - Insert new charging port wiring through opening in case, white connector firs...

Insert new charging port wiring through opening in case, white connector first.

The white connector for the new charging port is fed into the detector through the charging port hole.

731 - 727 - Upevněte nový nabíjecí port; Remark:723

Step 00

727 - Secure new charging port

Secure new charging port

723 - Align port with opening and snap into place. Place the key notch toward the b...

Align port with opening and snap into place. Place the key notch toward the bottom of the case.

The new charging port is pushed into the charging port hole.

Step 3

Main Step

303 - 302 - Reassemble instrument; Remark:

Step 00

302 - Reassemble instrument

Reassemble instrument

500 - 498 - Reconnect all connectors except battery; Remark:499

Step 00

498 - Reconnect all connectors except battery

Reconnect all connectors except battery

499 - Do not connect location 1.

Do not connect location 1.

306 - 305 - Reconnect battery; Remark:416

Step 00

305 - Reconnect battery

Reconnect battery

416 - PRM-470 Battery Replacement - Reconnect battery

Connect the wiring connector for the new battery pack

734 - 733 - Upevněte kabely; Remark:732

Step 00

733 - Secure wiring

Secure wiring

732 - Bind wiring together with new wire ties. Cut excess wire tie material. Reinse...

Bind wiring together with new wire ties. Cut excess wire tie material. Reinsert foam (if applicable)

Place two new cable ties on the wires that run between the upper and lower halves of the PRM-470

308 - 307 - Vraťte přední kryt na místo; Remark:

304 - Caution : Ensure all wiring is inside the instrument while replacing cover.

Type

Caution

Ensure all wiring is inside the instrument while replacing cover.

Step 00

307 - Replace front cover

Replace front cover

310 - 309 - Utáhněte čtyři (4) šrouby v krytu; Remark:417

569 - Caution : Do not overtighten screws.

Type

Caution

Do not overtighten screws.

Step 00

309 - Tighten four (4) cover screws

Tighten four (4) cover screws

417 - Use a medium Phillips (PH2) screwdriver.

Use a medium Phillips (PH2) screwdriver.

Use a Philips screwdriver to tighten the four cover screws

Step 4

Main Step

312 - 311 - Verify instrument charges successfully; Remark:

Step 00

311 - Verify instrument charges successfully

Verify instrument charges successfully

397 - 313 - Power off instrument; Remark:398

Step 00

313 - Power off instrument

Power off instrument

398 - Press and hold the POWER button until instrument powers off....

Press and hold the POWER button until instrument powers off.

316 - 315 - Připojte nabíječku; Remark:289

Step 00

315 - Connect charger

Connect charger

289 - Plug charger into instrument and AC power outlet

Plug charger into instrument and AC power outlet

739 - 737 - Sledujte stav chytré nabíječky; Remark:735

Step 00

737 - Observe smart charger status

Observe smart charger status

735 - The charger has a blinking yellow light when it is charging

The charger has a blinking yellow light when it is charging

The yellow light at the base of the smart charger will blink when charging

Step 5

Main Step

322 - 321 - Document maintenance actions; Remark:

Step 00

321 - Document maintenance actions

Document maintenance actions

2869 - 2585 - Document maintenance performed; Remark:2866

Step 00

2585 - Document maintenance performed

Document maintenance performed

2866 - Record observations, times, and results for the maintenance report.

Record observations, times, and results for the maintenance report.

4706 - 4705 - Submit report; Remark:4864

Step 00

4705 - Submit report

Submit report

4864 - As specified by management or contractual obligations.

As specified by management or contractual obligations.

Document Type

Corrective Maintenance Procedure

Percent Complete

100.00

Percent Complete W/Media

100.00