Last Updated: 04/25/2025 1:34 AM
The following table lists all the components that make up the document.
| Title | Type | Status | Last Updated |
|---|---|---|---|
| Rapiscan PRM-470 CG | Device
|
Published
|
10/28/2024 3:40 PM
|
| Rapiscan PRM-470 CGN | Device
|
Published
|
10/28/2024 3:33 PM
|
| 247 - 257 - Prepare instrument; Remark: | Procedure Step
|
Published
|
04/11/2025 9:08 PM
|
| 257 - Prepare instrument | Instruction
|
Published
|
04/11/2025 9:07 PM
|
| 607 - 205 - Disconnect charger; Remark: | Procedure Step
|
Published
|
07/23/2021 2:42 PM
|
| 205 - Disconnect charger | Instruction
|
Published
|
07/23/2021 2:42 PM
|
| 260 - 313 - Power off instrument; Remark: | Procedure Step
|
Published
|
07/23/2021 2:43 PM
|
| 313 - Power off instrument | Instruction
|
Published
|
07/23/2021 2:41 PM
|
| 261 - 65 - Loosen four (4) cover screws; Remark:264 | Procedure Step
|
Published
|
08/12/2021 7:25 AM
|
| 65 - Loosen four (4) cover screws | Instruction
|
Published
|
07/22/2021 12:38 PM
|
| 264 - Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely ... | Remark
|
Published
|
07/20/2021 3:59 PM
|
| 263 - 262 - Remove instrument cover; Remark:413 | Procedure Step
|
Published
|
08/11/2021 1:41 PM
|
| 2771 - Note : There are high-voltage detector circuit boards inside the instrument; however... | Annotation
|
Published
|
10/04/2022 11:06 AM
|
| 262 - Remove instrument cover | Instruction
|
Published
|
07/20/2021 3:35 PM
|
| 413 - PRM-470 Remove Instrument Cover | Remark
|
Published
|
11/01/2024 8:32 PM
|
| 267 - 266 - Locate battery connection; Remark:272 | Procedure Step
|
Published
|
08/11/2021 1:42 PM
|
| 3033 - Note : PRM-470 CGN models have an additional board and connectors not shown in remar... | Annotation
|
Published
|
10/04/2022 11:07 AM
|
| 266 - Locate battery connection | Instruction
|
Published
|
07/20/2021 3:36 PM
|
| 272 - Battery connection is labeled 1. | Remark
|
Published
|
07/21/2021 12:11 PM
|
| 271 - 270 - Disconnect battery; Remark:414 | Procedure Step
|
Published
|
08/11/2021 1:42 PM
|
| 1345 - Note : It is good practice to ensure all cables and connectors are labeled prior to ... | Annotation
|
Published
|
10/04/2022 11:08 AM
|
| 270 - Disconnect battery | Instruction
|
Published
|
07/20/2021 3:37 PM
|
| 414 - PRM-470_Disconnect_battery | Remark
|
Published
|
11/02/2024 1:21 PM
|
| 278 - 277 - Replace battery pack; Remark: | Procedure Step
|
Published
|
08/26/2021 3:32 PM
|
| 277 - Replace battery pack | Instruction
|
Published
|
07/20/2021 3:38 PM
|
| 280 - 279 - Remove battery pack; Remark:268 | Procedure Step
|
Published
|
08/26/2021 3:32 PM
|
| 279 - Remove battery pack | Instruction
|
Published
|
04/05/2025 1:26 PM
|
| 268 - Battery pack is held in place with a Velcro strip adhered to bottom of instru... | Remark
|
Published
|
07/29/2021 3:55 PM
|
| 282 - 281 - Remove Velcro strip; Remark:415 | Procedure Step
|
Published
|
08/26/2021 3:32 PM
|
| 281 - Remove Velcro strip | Instruction
|
Published
|
07/20/2021 3:40 PM
|
| 415 - PRM-470_Remove_Velcro_strip | Remark
|
Published
|
11/01/2024 8:37 PM
|
| 284 - 283 - Adhere Velcro strip to new battery pack; Remark:273 | Procedure Step
|
Published
|
08/26/2021 3:33 PM
|
| 283 - Adhere Velcro strip to new battery pack | Instruction
|
Published
|
07/20/2021 3:41 PM
|
| 273 - The Velcro is applied to the wiring side of the battery pack | Remark
|
Published
|
07/21/2021 12:15 PM
|
| 286 - 285 - Insert new battery pack; Remark:274 | Procedure Step
|
Published
|
08/26/2021 3:33 PM
|
| 285 - Insert new battery pack | Instruction
|
Published
|
07/20/2021 3:41 PM
|
| 274 - To minimize damage to wiring, insert battery pack with wiring side down. Push... | Remark
|
Published
|
07/21/2021 12:16 PM
|
| 301 - 300 - Remove pins; Remark: | Procedure Step
|
Published
|
08/26/2021 3:34 PM
|
| 300 - Remove pins | Instruction
|
Published
|
07/20/2021 3:43 PM
|
| 299 - 298 - Locate RS-232 (Spare); Remark:287 | Procedure Step
|
Published
|
08/11/2021 2:06 PM
|
| 298 - Locate RS-232 (Spare) | Instruction
|
Published
|
07/20/2021 3:42 PM
|
| 287 - RS-232 spare pins are located on main circuit board (PRCB-472). | Remark
|
Published
|
10/06/2022 10:15 AM
|
| 297 - 296 - Remove RS-232 pins; Remark:288 | Procedure Step
|
Published
|
08/11/2021 2:10 PM
|
| 296 - Remove RS-232 pins | Instruction
|
Published
|
07/22/2021 1:00 PM
|
| 288 - Use pliers to bend pins back and forth until they break. Dispose of pins. Thi... | Remark
|
Published
|
07/21/2021 12:18 PM
|
| 303 - 302 - Reassemble instrument; Remark: | Procedure Step
|
Published
|
10/07/2022 1:49 PM
|
| 302 - Reassemble instrument | Instruction
|
Published
|
06/16/2021 11:28 PM
|
| 306 - 305 - Reconnect battery; Remark:416 | Procedure Step
|
Published
|
08/11/2021 3:11 PM
|
| 305 - Reconnect battery | Instruction
|
Published
|
07/29/2021 3:48 PM
|
| 416 - PRM-470 Battery Replacement - Reconnect battery | Remark
|
Published
|
11/02/2024 2:02 PM
|
| 308 - 307 - Replace front cover; Remark: | Procedure Step
|
Published
|
08/11/2021 2:03 PM
|
| 304 - Caution : Ensure all wiring is inside the instrument while replacing cover. | Annotation
|
Published
|
10/04/2022 11:10 AM
|
| 307 - Replace front cover | Instruction
|
Published
|
07/20/2021 3:57 PM
|
| 310 - 309 - Tighten four (4) cover screws; Remark:417 | Procedure Step
|
Published
|
08/11/2021 2:04 PM
|
| 569 - Caution : Do not overtighten screws. | Annotation
|
Published
|
06/16/2021 2:31 PM
|
| 309 - Tighten four (4) cover screws | Instruction
|
Published
|
07/22/2021 1:02 PM
|
| 417 - Use a medium Phillips (PH2) screwdriver. | Remark
|
Published
|
07/22/2021 1:18 PM
|
| 312 - 311 - Verify instrument charges successfully; Remark: | Procedure Step
|
Published
|
07/20/2021 10:53 AM
|
| 311 - Verify instrument charges successfully | Instruction
|
Published
|
07/20/2021 10:44 AM
|
| 314 - 313 - Power off instrument; Remark: | Procedure Step
|
Published
|
08/12/2021 6:54 AM
|
| 316 - 315 - Connect charger; Remark:289 | Procedure Step
|
Published
|
07/29/2021 3:07 PM
|
| 315 - Connect charger | Instruction
|
Published
|
07/20/2021 10:45 AM
|
| 289 - Plug charger into instrument and AC power outlet | Remark
|
Published
|
07/20/2021 10:48 AM
|
| 318 - 317 - Observe charger status; Remark:290 | Procedure Step
|
Published
|
07/29/2021 3:07 PM
|
| 317 - Observe charger status | Instruction
|
Published
|
07/20/2021 10:45 AM
|
| 290 - This charger has a blinking yellow light when charging. | Remark
|
Published
|
07/20/2021 10:49 AM
|
| 291 - This charger has a solid light when it is charging. | Remark
|
Published
|
07/21/2021 12:21 PM
|
| 320 - 319 - Perform operational test; Remark:347 | Procedure Step
|
Published
|
08/12/2021 7:12 AM
|
| 319 - Perform operational test | Instruction
|
Published
|
06/10/2021 8:31 PM
|
| 347 - Perform DET-HHD-RAP-RM01 PRM-470 Operational Test. | Remark
|
Published
|
07/21/2021 12:22 PM
|
| 322 - 321 - Document maintenance actions; Remark: | Procedure Step
|
Published
|
06/17/2021 9:49 AM
|
| 321 - Document maintenance actions | Instruction
|
Published
|
04/21/2025 11:19 AM
|
| 2869 - 2585 - Document maintenance performed; Remark:2866 | Procedure Step
|
Published
|
06/18/2021 5:58 PM
|
| 2585 - Document maintenance performed | Instruction
|
Published
|
07/09/2021 12:15 PM
|
| 2866 - Record observations, times, and results for the maintenance report. | Remark
|
Published
|
04/21/2025 11:39 AM
|
| 4706 - 4705 - Submit report; Remark:4864 | Procedure Step
|
Published
|
06/29/2022 9:50 AM
|
| 4705 - Submit report | Instruction
|
Published
|
06/29/2022 9:50 AM
|
| 4864 - As specified by management or contractual obligations. | Remark
|
Published
|
07/28/2022 1:36 PM
|
| Corrective Maintenance Procedure | Document Type
|
Published
|
03/02/2020 3:32 PM
|
| 15 minutes | Duration
|
Published
|
04/01/2020 11:35 AM
|
| As Needed | Frequency
|
Published
|
04/01/2020 11:36 AM
|
| Note | Annotation Type
|
Published
|
03/02/2020 3:25 PM
|
| Caution | Annotation Type
|
Published
|
03/02/2020 3:24 PM
|
| Technician 1 | Skill Level
|
Published
|
05/14/2020 2:56 PM
|
| Medium Phillips (PH2) screwdriver | Tools
|
Published
|
04/24/2020 4:40 PM
|
| Needle nose pliers | Tools
|
Published
|
05/06/2020 4:10 PM
|
| PRM470_Remove_Screws_Top_Case | Image
|
Published
|
05/08/2020 6:05 PM
|
| PRM-470_di_CGN_open_00536 | Image
|
Published
|
02/19/2023 11:26 AM
|
| Battery_connection_is_labeled_1 | Image
|
Published
|
02/19/2023 10:46 AM
|
| PRM-470_Disconnect_battery | Image
|
Published
|
05/09/2020 8:40 PM
|
| PMR-470_Battery_pack-removals | Image
|
Published
|
05/09/2020 8:46 PM
|
| PRM-470_Remove_Velcro_strip | Image
|
Published
|
05/10/2020 7:38 PM
|
| PRM470_The_Velcro_is_applied_to_the_wiring_side | Image
|
Published
|
05/10/2020 7:54 PM
|
| PRM-470_Insert_new_battery_pack | Image
|
Published
|
05/10/2020 7:58 PM
|
| PRM-470 Locate RS-232 spare pins | Image
|
Published
|
05/10/2020 8:07 PM
|
| PRM-470 - RS-232 spare pins location | Image
|
Published
|
05/12/2020 2:59 PM
|
| PRM-470 - Removing spare RS-232 pins | Image
|
Published
|
05/10/2020 8:10 PM
|
| PRM-470_Reconnect_battery | Image
|
Published
|
05/10/2020 8:16 PM
|
| PRM-470_Tighten_4_cover_screws | Image
|
Published
|
05/10/2020 8:22 PM
|
| PRM-470 Port for Charging Cord Red Arrow | Image
|
Published
|
05/09/2020 1:49 PM
|
| PRM-470 Charger_New Wall Plug Red Arrow | Image
|
Published
|
05/09/2020 1:47 PM
|
| PRM-470 Charger_New Yellow LED On Red Circle | Image
|
Published
|
05/09/2020 1:43 PM
|
| PRM-470 Charger_Old Yellow LED Off Red Circle | Image
|
Published
|
05/09/2020 1:45 PM
|
DET-HHD-RAP-CM01
Replace rechargeable battery pack on PRM-470.
Equipment Hierarchy
Rapiscan PRM-470 CG
Rapiscan PRM-470 CGN
Frequency
As Needed
Technician Level
Technician Level
Technician 1
x 1
Duration
Time increment
15 minutes
Length of time
15
Tools Required
Medium Phillips (PH2) screwdriver
Needle nose pliers
Materials Required
Replacement battery pack (Rapiscan Part #64711)
PRM-470 Smart battery charger
Originators
Tucker, Brian
Originating Organization
PNNL
Approver
Cody Hostick
Safety Concerns
Electrical
Retest Requirements
Final Documentation
Corrective Maintenance Report
Departmental Coordination
Prior to arrival, notify operators concerning expected work and duration.
Date of Origin
Version
1.00
Version #
Revision #
1.00
Revision Description
Several major changes: added steps to remove RS-232 pins, changed battery orientation, updated all pictures.
Revision Date
Revision Author
Step 1
Main Step
247 - 257 - Prepare instrument; Remark:
Step 00
257 - Prepare instrument
Prepare instrument
607 - 205 - Disconnect charger; Remark:
Step 00
205 - Disconnect charger
Disconnect charger
260 - 313 - Power off instrument; Remark:
Step 00
313 - Power off instrument
Power off instrument
261 - 65 - Loosen four (4) cover screws; Remark:264
Step 00
65 - Loosen four (4) cover screws
Loosen four (4) cover screws
264 - Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely ...
Use a medium Phillips (PH2) screwdriver. Screws do not need to be completely removed.
Image
263 - 262 - Remove instrument cover; Remark:413
2771 - Note : There are high-voltage detector circuit boards inside the instrument; however...
Type
Note
There are high-voltage detector circuit boards inside the instrument; however, they carry an extremely small current that does not pose a health risk.
Step 00
262 - Remove instrument cover
Remove instrument cover
267 - 266 - Locate battery connection; Remark:272
3033 - Note : PRM-470 CGN models have an additional board and connectors not shown in remar...
Type
Note
PRM-470 CGN models have an additional board and connectors not shown in remark images.
Step 00
266 - Locate battery connection
Locate battery connection
272 - Battery connection is labeled 1.
Battery connection is labeled 1.
Image
271 - 270 - Disconnect battery; Remark:414
1345 - Note : It is good practice to ensure all cables and connectors are labeled prior to ...
Type
Note
It is good practice to ensure all cables and connectors are labeled prior to disconnection.
Step 00
270 - Disconnect battery
Disconnect battery
Step 2
Main Step
278 - 277 - Replace battery pack; Remark:
Step 00
277 - Replace battery pack
Replace battery pack
280 - 279 - Remove battery pack; Remark:268
Step 00
279 - Remove battery pack
Remove battery pack
268 - Battery pack is held in place with a Velcro strip adhered to bottom of instru...
Battery pack is held in place with a Velcro strip adhered to bottom of instrument.
Image
284 - 283 - Adhere Velcro strip to new battery pack; Remark:273
Step 00
283 - Adhere Velcro strip to new battery pack
Adhere Velcro strip to new battery pack
273 - The Velcro is applied to the wiring side of the battery pack
The Velcro is applied to the wiring side of the battery pack
Image
286 - 285 - Insert new battery pack; Remark:274
Step 00
285 - Insert new battery pack
Insert new battery pack
274 - To minimize damage to wiring, insert battery pack with wiring side down. Push...
To minimize damage to wiring, insert battery pack with wiring side down. Push the battery as far to left as possible.
Image
Step 3
Main Step
301 - 300 - Remove pins; Remark:
Step 00
300 - Remove pins
Remove pins
299 - 298 - Locate RS-232 (Spare); Remark:287
Step 00
298 - Locate RS-232 (Spare)
Locate RS-232 (Spare)
287 - RS-232 spare pins are located on main circuit board (PRCB-472).
RS-232 spare pins are located on main circuit board (PRCB-472).
Image
Image
297 - 296 - Remove RS-232 pins; Remark:288
Step 00
296 - Remove RS-232 pins
Remove RS-232 pins
288 - Use pliers to bend pins back and forth until they break. Dispose of pins. Thi...
Use pliers to bend pins back and forth until they break. Dispose of pins. This will prevent damage to battery pack.
Image
Step 4
Main Step
303 - 302 - Reassemble instrument; Remark:
Step 00
302 - Reassemble instrument
Reassemble instrument
306 - 305 - Reconnect battery; Remark:416
Step 00
305 - Reconnect battery
Reconnect battery
308 - 307 - Replace front cover; Remark:
304 - Caution : Ensure all wiring is inside the instrument while replacing cover.
Type
Caution
Ensure all wiring is inside the instrument while replacing cover.
Step 00
307 - Replace front cover
Replace front cover
310 - 309 - Tighten four (4) cover screws; Remark:417
569 - Caution : Do not overtighten screws.
Type
Caution
Do not overtighten screws.
Step 00
309 - Tighten four (4) cover screws
Tighten four (4) cover screws
417 - Use a medium Phillips (PH2) screwdriver.
Use a medium Phillips (PH2) screwdriver.
Image
Step 5
Main Step
312 - 311 - Verify instrument charges successfully; Remark:
Step 00
311 - Verify instrument charges successfully
Verify instrument charges successfully
314 - 313 - Power off instrument; Remark:
Step 00
313 - Power off instrument
Power off instrument
316 - 315 - Connect charger; Remark:289
Step 00
315 - Connect charger
Connect charger
289 - Plug charger into instrument and AC power outlet
Plug charger into instrument and AC power outlet
Image
Image
318 - 317 - Observe charger status; Remark:290
Step 00
317 - Observe charger status
Observe charger status
290 - This charger has a blinking yellow light when charging.
This charger has a blinking yellow light when charging.
Image
291 - This charger has a solid light when it is charging.
This charger has a solid light when it is charging.
Image
Step 6
Main Step
320 - 319 - Perform operational test; Remark:347
Step 00
319 - Perform operational test
Perform operational test
347 - Perform DET-HHD-RAP-RM01 PRM-470 Operational Test.
Perform DET-HHD-RAP-RM01 PRM-470 Operational Test.
Step 7
Main Step
322 - 321 - Document maintenance actions; Remark:
Step 00
321 - Document maintenance actions
Document maintenance actions
2869 - 2585 - Document maintenance performed; Remark:2866
Step 00
2585 - Document maintenance performed
Document maintenance performed
2866 - Record observations, times, and results for the maintenance report.
Record observations, times, and results for the maintenance report.
4706 - 4705 - Submit report; Remark:4864
Step 00
4705 - Submit report
Submit report
4864 - As specified by management or contractual obligations.
As specified by management or contractual obligations.
Document Type
Corrective Maintenance Procedure
Percent Complete
100.00
Percent Complete W/Media
100.00